Molex 0015913200 Rectangular Connector Header Surface Mount 20 Position 2.54mm

Part Overview

The Molex 0015913200 is a surface mount rectangular connector header with 20 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This component is classified as an unshrouded, breakaway header connector with male pins, solder termination, and push-pull fastening. The part is Active status and widely used in board-to-board and cable interconnect applications across automotive, medical, telecommunications, and general purpose industries.

Equivalent and substitute parts are necessary when the primary part experiences supply constraints, extended lead times, or when design flexibility permits selection from multiple qualified manufacturers offering compatible electrical and mechanical characteristics.

Key Parameters

Parameter	Value
Connector Type	Header, Breakaway
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	20
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Finish - Mating	Gold
Insulation Material	Liquid Crystal Polymer (LCP), Glass Filled
Material Flammability Rating	UL94 V-0
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

Connector Type: Header, Breakaway
Contact Type: Male Pin
Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 20
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Mounting Type: Surface Mount
Termination: Solder
Fastening Type: Push-Pull
Material Flammability Rating: UL94 V-0
RoHS Status: ROHS3 or RoHS Compliant
Moisture Sensitivity Level (MSL): 1 (Unlimited)

All listed substitute parts meet these core electrical and mechanical requirements. Variations in contact length, contact finish thickness, insulation material composition, and operating temperature ranges are permitted within the scope of substitution, as these parameters do not affect mating compatibility or board-level integration.

Parameter Comparison

Parameter	Molex 0015913200	TE 5-146130-9	Amphenol 95278-801B20LF	Amphenol 95278-101A20LF	Amphenol 95278-801A20LF	Amphenol 95278-101-20LF	Amphenol 98401-101-20LF	Sullins GBC10DABN-M30	Samtec TSM-110-01-T-DV	Mill-Max 814-22-020-30-005101
Connector Type	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Cuttable	Piston
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Spring Piston
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	20	20	20	20	20	20	20	20	20	20
Number of Rows	2	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	-
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	-
Contact Length - Mating	0.240" (6.10mm)	0.230" (5.84mm)	0.232" (5.90mm)	0.232" (5.90mm)	0.232" (5.90mm)	0.232" (5.90mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	-
Insulation Height	0.090" (2.29mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.084" (2.14mm)	0.100" (2.54mm)	0.100" (2.54mm)	-
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	-
Contact Finish - Mating	Gold	Gold	Gold, GXT™	Gold, GXT™	Gold, GXT™	Gold, GXT™	Gold, GXT™	Gold	Tin	Gold
Contact Material	Copper Alloy	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Copper Alloy
Insulation Material	Liquid Crystal Polymer (LCP), Glass Filled	Liquid Crystal Polymer (LCP)	Thermoplastic	Thermoplastic	Thermoplastic	Thermoplastic	Thermoplastic	Polyamide (PA9T), Nylon 9T	Liquid Crystal Polymer (LCP)	-
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	-
RoHS Status	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Operating Temperature	-	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 130°C	-65°C ~ 150°C	-55°C ~ 105°C	-
Current Rating (Amps)	-	3A	3A per Contact	3A per Contact	3A per Contact	3A per Contact	3A	3A	-	-

Engineering Selection Recommendations

All listed substitute parts maintain Active product status and comply with ROHS3 or RoHS regulations and UL94 V-0 flammability requirements. Selection among qualified substitutes is based on packaging availability, inventory levels, and specific application requirements.

Primary Substitutes (Highest Compatibility):

TE Connectivity 5-146130-9 and Amphenol BERGSTIK series (95278-801B20LF, 95278-101A20LF, 95278-801A20LF, 95278-101-20LF) provide direct functional equivalence with established operating temperature ranges and current ratings.

Extended Temperature Application:

Sullins GBC10DABN-M30 supports extended operating temperature to 150°C, suitable for high-temperature environments.

Alternative Contact Technology:

Mill-Max 814-22-020-30-005101 employs spring piston contact technology as an alternative to standard male pin headers, offering different mating force and wear characteristics.

Cuttable Header Option:

Samtec TSM-110-01-T-DV provides cuttable header functionality for applications requiring custom position configurations.

Frequently Asked Questions (FAQ)

Q: Can I substitute the Molex 0015913200 with any of the listed parts? A: Yes. All listed parts meet the core substitution criteria: 20-position, 2-row, 0.100" (2.54mm) pitch surface mount header connectors with male pins, solder termination, and push-pull fastening. Electrical and mechanical compatibility is maintained across all substitutes.

Q: What is the difference between the Amphenol BERGSTIK variants? A: The variants differ in packaging (Bulk, Tape & Reel, or Tube), contact finish thickness on the mating surface (30.0µin, 15.0µin), and pick-and-place features. Electrical and mechanical performance is equivalent.

Q: Why does the Mill-Max 814-22-020-30-005101 have different specifications? A: The Mill-Max part uses spring piston contact technology instead of male pins. While it maintains 20-position, 2-row, 0.100" (2.54mm) pitch configuration, the contact mechanism differs. This part is suitable for applications where piston contact characteristics are acceptable.

Q: What is the significance of the Samtec TSM-110-01-T-DV being "cuttable"? A: The cuttable feature allows the connector to be separated into smaller segments for custom position configurations. The core 20-position, 2-row, 0.100" (2.54mm) pitch specification remains unchanged.

Q: Are there operating temperature limitations I should consider? A: The Molex part does not specify an operating temperature range. Substitute parts specify ranges from -55°C to 150°C. Select based on your application requirements. The Samtec TSM-110-01-T-DV operates to 105°C; the Sullins GBC10DABN-M30 operates to 150°C.

Q: What packaging options are available? A: Substitutes are available in Tube, Tape & Reel (TR), and Bulk packaging. Select based on assembly process requirements and inventory management practices.

Q: Is the contact finish difference significant? A: Contact finish variations (Gold, Gold GXT™, Tin) and thickness differences are within acceptable substitution parameters. All finishes provide corrosion resistance and reliable mating performance.

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