Molex 0015444530 60-Position Rectangular Connector Equivalent & Substitute Parts

Part Overview

The Molex 0015444530 is a 60-position receptacle connector with 0.100" (2.54mm) pitch, designed for through-hole PCB mounting with gold-plated mating contacts. This connector belongs to the C-Grid 70192 series and is classified as obsolete. Due to its obsolete status, equivalent substitute parts from active product lines are necessary to maintain design continuity and ensure long-term component availability for new production and field service applications.

Key Parameters

Parameter	Value
Manufacturer Part Number	0015444530
Manufacturer	Molex
Connector Type	Receptacle
Number of Positions	60
Pitch - Mating	0.100" (2.54mm)
Number of Rows	2
Mounting Type	Through Hole
Contact Finish - Mating	Gold
Termination	Solder
Current Rating	2.5A
Voltage Rating	250V
Operating Temperature	-40°C ~ 105°C
Product Status	Obsolete

Substitute Part Grouping Explanation

Substitution eligibility for the Molex 0015444530 is determined by the following critical parameters:

Connector Type & Position Count: All substitute parts must be 60-position receptacle connectors
Pitch & Row Configuration: 0.100" (2.54mm) mating pitch with 2-row layout is mandatory
Mounting & Termination: Through-hole solder termination required
Contact Finish: Gold-plated mating contacts required
Mechanical Compatibility: Insulation height, contact length, and row spacing must accommodate existing PCB designs

The five substitute parts listed below are all TE Connectivity AMP Connectors from active product series (AMPMODU Mod II and Mod IV). These parts meet the core electrical and mechanical requirements for direct substitution, though variations exist in secondary parameters such as insulation material, contact finish thickness, and operating temperature ranges.

Parameter Comparison

Parameter	Molex 0015444530	TE 3-534206-0	TE 3-534236-0	TE 3-534998-0	TE 5-102766-4	TE 8-147424-0
Manufacturer	Molex	TE Connectivity	TE Connectivity	TE Connectivity	TE Connectivity	TE Connectivity
Series	C-Grid 70192	AMPMODU Mod II	AMPMODU Mod II	AMPMODU Mod IV	AMPMODU Mod II	AMPMODU Mod IV
Product Status	Obsolete	Active	Active	Active	Active	Active
Number of Positions	60	60	60	60	60	60
Positions Loaded	All	All	All	All	52	All
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Rows	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Contact Finish - Mating	Gold	Gold	Gold	Gold	Gold	Gold
Contact Finish Thickness - Mating	30.0µin (0.76µm)	30.0µin (0.76µm)	30.0µin (0.76µm)	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)
Insulation Height	0.340" (8.64mm)	0.320" (8.13mm)	0.340" (8.64mm)	0.265" (6.73mm)	0.320" (8.13mm)	0.320" (8.13mm)
Contact Length - Post	0.120" (3.05mm)	0.115" (2.92mm)	—	0.125" (3.18mm)	0.115" (2.92mm)	0.115" (2.92mm)
Operating Temperature	-40°C ~ 105°C	-65°C ~ 125°C	-65°C ~ 105°C	-65°C ~ 125°C	—	-65°C ~ 125°C
Current Rating (Amps)	2.5A	2A	—	2A	—	2A
Voltage Rating	250V	—	—	—	—	—
Insulation Material	Polyester, Glass Filled	Polyester, Glass Filled	Polyester, Glass Filled	Thermoplastic, Glass Filled	Thermoplastic, Polyester, Glass Filled	Polyester, Glass Filled
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
RoHS Status	ROHS3 Compliant	RoHS non-compliant	Not applicable	RoHS non-compliant	ROHS3 Compliant	RoHS Compliant
REACH Status	REACH Unaffected	REACH Affected	Vendor Undefined	Vendor Undefined	REACH Unaffected	—
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

For RoHS3 Compliant Applications:

TE Connectivity 5-102766-4 and 8-147424-0 are the preferred substitutes. Both parts carry RoHS3 compliance certification and REACH Unaffected or compliant status, making them suitable for applications subject to environmental regulations. Part 5-102766-4 is loaded with 52 of 60 positions and should be evaluated for position count compatibility. Part 8-147424-0 is fully loaded with all 60 positions and offers extended operating temperature range (-65°C ~ 125°C).

For Legacy or Non-Regulated Applications:

TE Connectivity 3-534206-0, 3-534236-0, and 3-534998-0 are functionally equivalent substitutes from active AMPMODU product lines. These parts maintain the core electrical and mechanical specifications required for direct replacement. Note that 3-534206-0 and 3-534998-0 carry RoHS non-compliant or vendor-undefined status and should be used only where regulatory compliance is not required.

Mechanical Fit Considerations:

Insulation height varies across substitute parts. The original Molex part specifies 0.340" (8.64mm), which matches TE 3-534236-0 exactly. TE 3-534998-0 has a reduced insulation height of 0.265" (6.73mm) and may require PCB layout verification before substitution. All other substitutes have insulation heights of 0.320" (8.13mm), which represents a minor reduction from the original specification.

Contact Finish Thickness:

The original part specifies 30.0µin (0.76µm) gold plating on mating contacts. TE parts 5-102766-4 and 8-147424-0 have reduced gold thickness of 10.0µin (0.25µm). This reduction does not affect electrical performance for standard applications but should be considered for high-cycle mating environments or corrosive atmospheres.

Frequently Asked Questions (FAQ)

Q: Can I use TE 5-102766-4 as a direct replacement if my design requires all 60 positions loaded?

A: No. TE 5-102766-4 is loaded with only 52 of 60 positions. If your application requires all 60 positions to be populated, use TE 3-534206-0, 3-534236-0, 3-534998-0, or 8-147424-0 instead.

Q: What is the difference between AMPMODU Mod II and Mod IV series?

A: Both are active TE Connectivity product lines with identical electrical and mechanical specifications for 60-position 0.100" pitch connectors. Mod IV (parts 3-534998-0 and 8-147424-0) offers extended operating temperature range (-65°C ~ 125°C) compared to Mod II variants. Selection between series depends on application temperature requirements and regulatory compliance needs.

Q: Does the reduced gold plating thickness on TE 8-147424-0 affect connector reliability?

A: The 10.0µin (0.25µm) gold finish on TE 8-147424-0 meets industry standards for general-purpose rectangular connectors and is suitable for standard mating cycles and environmental conditions. Applications involving high-cycle mating (>1000 cycles) or harsh corrosive environments should specify the thicker 30.0µin (0.76µm) gold finish available on TE 3-534206-0 or 3-534236-0.

Q: Which substitute part has the best regulatory compliance profile?

A: TE 8-147424-0 offers the most comprehensive compliance: RoHS Compliant, ROHS3 Compliant, and UL94 V-0 flammability rating. TE 5-102766-4 also provides ROHS3 Compliant and REACH Unaffected status with UL94 V-0 rating. Both are suitable for regulated markets and new product designs.

Q: Are there mechanical fit issues when substituting the Molex part with TE alternatives?

A: The 0.100" (2.54mm) pitch, 2-row configuration, and through-hole solder termination are identical across all parts, ensuring PCB footprint compatibility. However, insulation height varies: the original Molex part is 0.340" (8.64mm), while most TE substitutes are 0.320" (8.13mm), except TE 3-534998-0 at 0.265" (6.73mm). Verify clearance above the PCB before substituting TE 3-534998-0 in space-constrained designs.

Q: What is the current rating difference between the Molex part and TE substitutes?

A: The original Molex 0015444530 is rated for 2.5A per contact. Most TE substitutes (3-534206-0, 3-534998-0, 8-147424-0) are rated for 2A per contact. For applications requiring 2.5A per contact, verify that the reduced current rating does not exceed design limits. TE 5-102766-4 does not specify a current rating and should be evaluated against application requirements.

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