Molex 0010894106 Equivalent & Substitute Parts

Part Overview

The Molex 0010894106 is a rectangular connector header designed for through-hole, right-angle board-to-board or cable applications. This connector features 10 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing and is classified as a breakaway header with unshrouded design. The part maintains active product status and is widely used in automotive, general purpose, lighting, medical, and telecommunications applications. Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters to ensure functional compatibility in circuit designs.

Key Parameters

Parameter	Value
Connector Type	Header, Breakaway
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	10
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole, Right Angle
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Finish - Mating	Gold
Contact Finish - Post	Tin
Contact Material	Copper Alloy
Insulation Material	Polyester, Glass Filled
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the Molex 0010894106 are qualified based on the following core parameters that determine functional compatibility:

Connector Type: Header, Breakaway
Contact Type: Male Pin
Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 10
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Mounting Type: Through Hole, Right Angle
Termination: Solder
Fastening Type: Push-Pull
Contact Shape: Square
Contact Finish - Mating: Gold
Insulation Material: Polyester, Glass Filled or Thermoplastic
Material Flammability Rating: UL94 V-0
Insulation Color: Black
RoHS Status: ROHS3 Compliant

All substitute parts listed maintain these critical parameters. Variations in contact length specifications, contact material composition, and contact finish thickness on post terminals are permitted within the scope of this product category, as these do not affect mating compatibility or core electrical performance.

Parameter Comparison

Parameter	Molex 0010894106	TE Connectivity 5-103801-5	Samtec MTSW-105-08-G-D-200-RA	Samtec MTSW-105-09-L-D-240-RA	Samtec MTSW-105-22-L-D-275-RA
Manufacturer	Molex	TE Connectivity AMP Connectors	Samtec Inc.	Samtec Inc.	Samtec Inc.
Series	C-Grid 70216	AMPMODU Mod II	Flex Stack, MTSW	Flex Stack, MTSW	Flex Stack, MTSW
Connector Type	Header, Breakaway	Header, Breakaway	Header, Cuttable	Header, Cuttable	Header, Cuttable
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	10	10	10	10	10
Number of Rows	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle
Termination	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.240" (6.10mm)	0.230" (5.84mm)	0.200" (5.08mm)	0.240" (6.10mm)	0.275" (6.99mm)
Contact Length - Post	0.110" (2.79mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)
Insulation Height	0.220" (5.60mm)	0.238" (6.05mm)	0.219" (5.56mm)	0.219" (5.56mm)	0.219" (5.56mm)
Contact Shape	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold	Gold	Gold	Gold	Gold
Contact Finish - Post	Tin	Tin	Gold	Tin	Tin
Contact Material	Copper Alloy	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Polyester, Glass Filled	Thermoplastic	Polyester, Glass Filled	Polyester, Glass Filled	Polyester, Glass Filled
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black
RoHS Status	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	Not Applicable	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

All listed substitute parts maintain active product status and ROHS3 compliance, ensuring regulatory alignment with the original Molex 0010894106. The TE Connectivity 5-103801-5 provides direct functional equivalence with thermoplastic insulation material as an alternative to polyester glass-filled composition. The Samtec MTSW series (MTSW-105-08-G-D-200-RA, MTSW-105-09-L-D-240-RA, MTSW-105-22-L-D-275-RA) offers cuttable header variants with phosphor bronze contact material and extended operating temperature ranges. Selection among these substitutes depends on specific application requirements regarding contact length, insulation material properties, and operating temperature specifications.

Frequently Asked Questions (FAQ)

Q: What determines compatibility between the Molex 0010894106 and its substitute parts?

A: Compatibility is established through matching core parameters: 10-position, 2-row configuration with 0.100" (2.54mm) pitch spacing, male pin contact type, through-hole right-angle mounting, solder termination, push-pull fastening, square contact shape, gold mating finish, and UL94 V-0 flammability rating. All listed substitutes meet these criteria.

Q: Can I use the TE Connectivity 5-103801-5 as a direct replacement?

A: Yes. The TE Connectivity 5-103801-5 maintains all critical mating parameters and contact geometry. The primary difference is thermoplastic insulation material versus polyester glass-filled composition in the original part. Both materials achieve UL94 V-0 flammability rating.

Q: What is the difference between Molex breakaway and Samtec cuttable headers?

A: Both connector types provide the same mating interface and electrical performance. Breakaway headers feature pre-scored separation points, while cuttable headers allow custom cutting. This distinction does not affect functional compatibility in circuit applications.

Q: How do contact length variations affect substitution?

A: Contact length variations (mating contact range: 0.200" to 0.275") accommodate different PCB thicknesses and application geometries. Selection should align with specific board thickness and mating depth requirements. All variants maintain the same contact pitch and row spacing.

Q: Are there packaging differences among these substitutes?

A: Yes. The Molex 0010894106 is supplied in tube packaging, the TE Connectivity 5-103801-5 in tray packaging, and Samtec parts in bulk packaging. Packaging does not affect electrical or mechanical performance.

Q: Do operating temperature ranges differ among substitutes?

A: The Molex 0010894106 does not specify an operating temperature range. The TE Connectivity 5-103801-5 operates from -65°C to 105°C, while Samtec MTSW series parts operate from -55°C to 125°C. Application-specific temperature requirements should guide selection.

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