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Molex 0010892641 Equivalent & Substitute Parts
Part Overview
The Molex 0010892641 is a rectangular connector header designed for through-hole mounting with 64 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This connector features male pins with gold-plated mating contacts and tin-plated posts, utilizing phosphor bronze contact material with polyester glass-filled insulation. The product is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0010892641 |
| Manufacturer | Molex |
| Category | Rectangular Connectors |
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 64 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Shape | Square |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin |
| Contact Material | Phosphor Bronze |
| Insulation Material | Polyester, Glass Filled |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| REACH Status | REACH Unaffected |
Substitute Part Grouping Explanation
Substitution of the Molex 0010892641 is determined by strict adherence to the following core parameters:
Critical Matching Parameters:
- Number of Positions: 64
- Number of Rows: 2
- Pitch - Mating: 0.100" (2.54mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Termination: Solder
- Fastening Type: Push-Pull
- Insulation Color: Black
- RoHS Status: ROHS3 Compliant
- Moisture Sensitivity Level: 1 (Unlimited)
All substitute parts listed meet these critical parameters. Variations in contact finish, contact material, insulation material, and contact dimensions are permitted within the scope of functional equivalence for board-to-board or cable applications.
Parameter Comparison
| Parameter | Molex 0010892641 | Preci-Dip 450-80-264-00-013101 | Mill-Max 802-10-064-10-002000 | Samtec TD-132-G-A | Samtec TD-132-T-A | Samtec TSW-132-07-F-D | Samtec TSW-132-07-G-D-LL |
|---|---|---|---|---|---|---|---|
| Number of Positions | 64 | 64 | 64 | 64 | 64 | 64 | 64 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Connector Type | Header, Breakaway | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Kinked Pin, Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Not specified | Not specified | Push-Pull | Push-Pull |
| Contact Shape | Square | Circular | Circular | Not specified | Not specified | Square | Square |
| Contact Finish - Mating | Gold | Tin | Gold | Gold | Tin | Gold | Gold |
| Contact Material | Phosphor Bronze | Brass | Brass Alloy | Not specified | Not specified | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polyester, Glass Filled | PCT, Polyester, Glass Filled | PCT | Not specified | Not specified | PBT | PBT |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Not specified | Not specified | Not specified | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Affected | REACH Affected | REACH Unaffected | REACH Unaffected |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
All substitute parts listed are active products with ROHS3 compliance and MSL 1 rating, providing long-term availability and regulatory compliance advantages over the obsolete Molex 0010892641.
Preci-Dip 450-80-264-00-013101 and Mill-Max 802-10-064-10-002000 offer circular contact geometry as an alternative to the square contacts of the original part. Both maintain through-hole solder termination and push-pull fastening. Preci-Dip specifies operating temperature range of -55°C to 125°C with 3A current rating at 150VDC. Mill-Max provides gold-plated contacts on both mating and post surfaces.
Samtec TD-132-G-A and Samtec TD-132-T-A are direct functional equivalents with gold and tin contact finishes respectively. Both are packaged in tubes and maintain the 64-position, 2-row configuration with 0.100" pitch. TD-132-G-A features 20.0µin (0.51µm) gold plating; TD-132-T-A features 200.0µin (5.08µm) tin plating. Note that both carry REACH Affected status.
Samtec TSW-132-07-F-D and Samtec TSW-132-07-G-D-LL maintain square contact geometry matching the original part. TSW-132-07-F-D features gold mating contacts with 3.00µin (0.076µm) thickness and tin post finish. TSW-132-07-G-D-LL provides gold plating on both mating and post surfaces with 10.0µin (0.25µm) and 3.00µin (0.076µm) thickness respectively, and includes kinked pin termination for enhanced mechanical retention.
Frequently Asked Questions (FAQ)
Q: Can I use any of these substitute parts as a direct replacement for the Molex 0010892641?
A: All listed substitute parts meet the critical functional parameters: 64 positions, 2 rows, 0.100" pitch, male pin headers with through-hole solder termination and push-pull fastening. Physical board layout compatibility depends on contact length and overall connector dimensions. Preci-Dip and Mill-Max parts feature circular contacts versus the original square contacts; Samtec TSW series maintains square geometry. Verify mechanical fit in your specific application.
Q: What is the difference between the Samtec TD-132-G-A and TD-132-T-A?
A: Both are 64-position headers with identical electrical and mechanical specifications. The primary difference is contact finish: TD-132-G-A uses gold plating (20.0µin thickness) on mating contacts, while TD-132-T-A uses tin plating (200.0µin thickness). Gold provides superior corrosion resistance; tin offers cost advantages. Both are ROHS3 compliant with MSL 1 rating.
Q: Why do some substitute parts show "REACH Affected" status?
A: Samtec TD-132-G-A and TD-132-T-A are listed as REACH Affected, indicating they contain substances of concern under REACH regulations. The Molex original and other substitutes are REACH Unaffected. If REACH compliance is a requirement, select from Preci-Dip 450-80-264-00-013101, Mill-Max 802-10-064-10-002000, Samtec TSW-132-07-F-D, or Samtec TSW-132-07-G-D-LL.
Q: What is the difference between TSW-132-07-F-D and TSW-132-07-G-D-LL?
A: Both are 64-position headers with square contacts and push-pull fastening. TSW-132-07-F-D features gold mating contacts (3.00µin thickness) with tin post finish. TSW-132-07-G-D-LL features gold plating on both mating (10.0µin) and post (3.00µin) surfaces and includes kinked pin termination for improved mechanical retention during soldering. TSW-132-07-G-D-LL provides enhanced contact durability and solder joint reliability.
Q: Are there packaging differences between these substitute parts?
A: Yes. Preci-Dip 450-80-264-00-013101 is supplied in bulk packaging. Mill-Max 802-10-064-10-002000 and Samtec TD series (TD-132-G-A, TD-132-T-A) are supplied in tubes. Samtec TSW series (TSW-132-07-F-D, TSW-132-07-G-D-LL) are supplied in bulk. Packaging affects handling, storage, and reel compatibility in automated assembly processes.
Q: Which substitute part most closely matches the original Molex 0010892641?
A: Samtec TSW-132-07-F-D provides the closest functional match, maintaining square contact geometry, phosphor bronze contact material, polybutylene terephthalate insulation, UL94 V-0 flammability rating, and identical pitch and position configuration. Contact length and overall connector dimensions differ slightly; physical fit must be confirmed for your application.
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