Molex 0010892361 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The Molex 0010892361 is a through-hole rectangular connector header with 36 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This component is classified as obsolete, making equivalent substitute parts necessary for ongoing production and maintenance applications. The connector features male pins with gold-plated mating contacts and tin-plated posts, designed for board-to-board or cable interconnection in automotive, medical, telecommunications, and general-purpose applications.

Key Parameters

Parameter	Value
Manufacturer Part Number	0010892361
Manufacturer	Molex
Category	Rectangular Connectors
Series	C-Grid 8624
Product Status	Obsolete
Connector Type	Header, Breakaway
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	36
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Contact Finish - Mating	Gold
Contact Finish - Post	Tin
Contact Material	Phosphor Bronze
Insulation Material	Polyester, Glass Filled
Material Flammability Rating	UL94 V-0
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)
REACH Status	REACH Unaffected

Substitute Part Grouping Explanation

Substitution for the Molex 0010892361 is determined by strict equivalence in the following critical parameters:

Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 36
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Contact Shape: Square
Contact Material: Phosphor Bronze
Material Flammability Rating: UL94 V-0
RoHS Status: ROHS3 Compliant

All substitute parts listed below maintain these core electrical and mechanical parameters. Variations in contact length (mating and post), insulation material, insulation height, and contact finish thickness are secondary parameters that do not prevent functional substitution when application requirements permit.

Parameter Comparison

Parameter	Molex 0010892361	HTSW-118-07-F-D	HTSW-118-07-L-D	HTSW-118-13-S-D	TSW-118-09-F-D	TSW-118-09-G-D	TSW-118-13-G-D	TSW-118-28-G-D
Manufacturer	Molex	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	36	36	36	36	36	36	36	36
Number of Rows	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.240" (6.10mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.107" (2.71mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.900" (22.86mm)	0.400" (10.16mm)	0.400" (10.16mm)	0.900" (22.86mm)	0.800" (20.32mm)
Overall Contact Length	0.437" (11.10mm)	0.430" (10.92mm)	0.430" (10.92mm)	1.230" (31.24mm)	0.730" (18.54mm)	0.730" (18.54mm)	1.230" (31.24mm)	1.130" (28.70mm)
Insulation Height	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Finish - Mating	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold
Contact Finish - Post	Tin	Tin	Tin	Tin	Tin	Gold	Gold	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Polyester, Glass Filled	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Operating Temperature	Not specified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C
RoHS Status	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
REACH Status	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	Not specified	Not specified	Not specified	Not specified

Engineering Selection Recommendations

All substitute parts listed maintain active product status with ROHS3 compliance and UL94 V-0 flammability certification, ensuring regulatory alignment with the obsolete Molex 0010892361.

Samtec HTSW Series (HTSW-118-07-F-D, HTSW-118-07-L-D, HTSW-118-13-S-D): These parts feature Liquid Crystal Polymer (LCP) insulation material and are available in active production. HTSW-118-07-F-D and HTSW-118-07-L-D differ only in contact finish thickness on mating surfaces (3.00µin versus 10.0µin gold plating). HTSW-118-13-S-D provides extended post length (0.900") for applications requiring deeper board penetration.

Samtec TSW Series (TSW-118-09-F-D, TSW-118-09-G-D, TSW-118-13-G-D, TSW-118-28-G-D): These parts use Polybutylene Terephthalate (PBT) insulation and are available in bulk packaging. TSW-118-09-F-D and TSW-118-09-G-D differ in post contact finish (tin versus gold) and mating contact finish thickness. TSW-118-13-G-D and TSW-118-28-G-D provide extended post lengths (0.900" and 0.800" respectively) for applications requiring longer solder posts.

Selection between HTSW and TSW series depends on insulation material requirements and post length specifications for the target application. All parts maintain the critical 0.100" (2.54mm) pitch and 36-position, 2-row configuration required for mechanical and electrical compatibility.

Frequently Asked Questions (FAQ)

Q: Can HTSW and TSW series parts be used interchangeably with the Molex 0010892361?

A: Yes, within the constraints of post length and insulation material compatibility. Both series maintain the critical mating pitch (0.100"), position count (36), row configuration (2 rows), and contact material (phosphor bronze) required for functional equivalence. Differences in post length and insulation material must be evaluated against specific application requirements.

Q: What is the difference between HTSW-118-07-F-D and HTSW-118-07-L-D?

A: These parts are identical except for contact finish thickness on mating surfaces. HTSW-118-07-F-D has 3.00µin (0.076µm) gold plating, while HTSW-118-07-L-D has 10.0µin (0.25µm) gold plating. Selection depends on contact wear and durability requirements for the application.

Q: Why do TSW series parts have different post contact finishes?

A: TSW-118-09-F-D uses tin-plated posts, while TSW-118-09-G-D, TSW-118-13-G-D, and TSW-118-28-G-D use gold-plated posts. Post finish selection affects solderability and corrosion resistance. Tin plating is standard for solder termination; gold plating provides enhanced corrosion resistance in demanding environments.

Q: How do I select between short post (0.100"-0.400") and long post (0.800"-0.900") variants?

A: Post length determines solder joint depth and mechanical support. Short post variants (HTSW-118-07-F-D, HTSW-118-07-L-D, TSW-118-09-F-D, TSW-118-09-G-D) are suitable for standard PCB thicknesses. Long post variants (HTSW-118-13-S-D, TSW-118-13-G-D, TSW-118-28-G-D) accommodate thicker boards or applications requiring extended mechanical engagement.

Q: Are all substitute parts RoHS3 compliant?

A: Yes. All listed substitute parts maintain ROHS3 compliance, ensuring regulatory alignment with the obsolete Molex 0010892361 for applications subject to RoHS directives.

Q: What is the difference between LCP and PBT insulation materials?

A: HTSW series uses Liquid Crystal Polymer (LCP), while TSW series uses Polybutylene Terephthalate (PBT). Both materials meet UL94 V-0 flammability requirements. LCP offers superior dimensional stability and lower moisture absorption; PBT provides cost efficiency. Material selection depends on environmental exposure and thermal cycling requirements.

Q: Can I mix HTSW and TSW parts in the same assembly?

A: Yes, provided mechanical and electrical requirements are met. Both series maintain identical mating pitch, position count, and row spacing. Differences in insulation material and post length do not prevent co-use within a single assembly, though consistency is recommended for manufacturing standardization.

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