Molex 0010892161 Equivalent & Substitute Parts

Part Overview

The Molex 0010892161 is a vertical rectangular connector header with 16 positions at 2.54mm pitch, designed for through-hole board-to-board or cable applications. This connector belongs to the C-Grid 8624 series and features unshrouded, breakaway male pin contacts with gold-plated mating surfaces and tin-plated posts. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.

Key Parameters

Parameter	Value
Manufacturer Part Number	0010892161
Manufacturer	Molex
Category	Rectangular Connectors
Connector Type	Header, Breakaway
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	16
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Contact Finish - Mating	Gold
Contact Finish - Post	Tin
Contact Material	Phosphor Bronze
Insulation Material	Polyester, Glass Filled
Material Flammability Rating	UL94 V-0
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)
Product Status	Obsolete

Substitute Part Grouping Explanation

Substitution for the Molex 0010892161 is determined by strict alignment of the following electrical and mechanical parameters:

Critical Matching Parameters:

Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 16
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Connector Type: Header
Shrouding: Unshrouded
Material Flammability Rating: UL94 V-0

Acceptable Variations:

Contact Shape: Square or Circular (both maintain electrical compatibility at 2.54mm pitch)
Contact Finish - Mating: Gold or Tin (both provide adequate mating surface conductivity)
Contact Material: Phosphor Bronze or Brass (both meet mechanical and electrical requirements)
Insulation Material: Polyester, Glass Filled or Polycyclohexylenedimethylene Terephthalate (PCT) (both rated UL94 V-0)
Number of Positions Loaded: All or 15 (functional equivalence maintained)
Contact Length variations within 0.100" tolerance (accommodates different PCB thicknesses)

The following substitute parts meet these criteria and are classified as active products with current availability.

Parameter Comparison

Parameter	Molex 0010892161	TE 1-146220-1	Preci-Dip 450-10-216-00-013101	Preci-Dip 450-80-216-00-001101	Preci-Dip 450-V3-216-00-006101	Amphenol 67996-116HLF	Amphenol 69192-116HLF	Amphenol 69192-216	Amphenol 69192-216H	Amphenol 69192-216HLF	Amphenol 69192-216HTLF
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	16	16	16	16	16	16	16	16	16	16	16
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Connector Type	Header, Breakaway	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header	Header	Header
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Kinked Pin, Solder	Kinked Pin, Solder	Kinked Pin, Solder	Kinked Pin, Solder	Kinked Pin, Solder
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Circular	Circular	Circular	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold	Gold	Gold	Tin	Gold	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold or Gold, GXT™
Contact Material	Phosphor Bronze	Copper Alloy	Brass	Brass	Brass	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	ROHS3 Compliant	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	RoHS Compliant	RoHS non-compliant	RoHS non-compliant	RoHS Compliant	RoHS Compliant
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

Primary Recommendation - RoHS3 Compliant Active Parts:

For new designs and RoHS3-compliant applications, select from the Preci-Dip 450 series (450-10-216-00-013101, 450-80-216-00-001101, or 450-V3-216-00-006101) or Amphenol BERGSTIK® II parts with RoHS Compliant status (67996-116HLF, 69192-116HLF, 69192-216HLF, or 69192-216HTLF). These parts maintain full compliance with ROHS3 and REACH requirements while providing active product support.

Secondary Recommendation - Functional Equivalence:

The TE Connectivity 1-146220-1 (AMPMODU Mod II series) provides functional equivalence with active product status. Note that this part carries RoHS non-compliant status and requires evaluation against your compliance requirements.

Contact Finish Considerations:

Parts with gold-plated mating surfaces (Molex 0010892161, TE 1-146220-1, Preci-Dip 450-10-216-00-013101, Preci-Dip 450-V3-216-00-006101, and all Amphenol BERGSTIK® II variants) provide direct mating surface compatibility. The Preci-Dip 450-80-216-00-001101 with tin-plated mating surface is functionally equivalent but requires assessment for your specific application environment.

Termination Type Variations:

Standard solder termination is available in TE 1-146220-1 and Preci-Dip 450 series. Kinked pin solder termination is available in Amphenol BERGSTIK® II variants (69192-116HLF, 69192-216, 69192-216H, 69192-216HLF, 69192-216HTLF), which provides enhanced mechanical retention during PCB assembly.

Packaging Considerations:

Bulk packaging is standard across most substitutes. Amphenol 69192-216HTLF is available in tube packaging for automated assembly processes. Amphenol 67996-116HLF is supplied in bag packaging.

Frequently Asked Questions (FAQ)

Q: Can I directly replace Molex 0010892161 with any of these substitute parts?

A: Yes, all listed substitute parts meet the critical matching parameters: 16-position, 2-row, 2.54mm pitch, through-hole, unshrouded header with male pins and push-pull fastening. Electrical and mechanical compatibility is maintained across all substitutes.

Q: What is the difference between square and circular contact shapes?

A: Both square (Molex, TE, Amphenol) and circular (Preci-Dip 450 series) contact geometries maintain the same 2.54mm pitch spacing and provide equivalent electrical performance. Contact shape does not affect mating compatibility or signal integrity at standard logic voltage levels.

Q: Are there RoHS compliance differences I should consider?

A: Yes. Preci-Dip 450 series parts and Amphenol 67996-116HLF, 69192-116HLF, 69192-216HLF, and 69192-216HTLF are RoHS Compliant or ROHS3 Compliant. TE 1-146220-1 and Amphenol 69192-216, 69192-216H are RoHS non-compliant. Select based on your product's regulatory requirements.

Q: What is the difference between standard solder and kinked pin solder termination?

A: Kinked pin termination (Amphenol BERGSTIK® II variants) provides mechanical retention during PCB assembly through the bent pin geometry. Standard solder termination (TE, Preci-Dip) relies on solder joint alone. Both provide equivalent electrical connections; kinked pin offers enhanced mechanical stability during high-volume automated assembly.

Q: Can I mix contact finishes (gold and tin) in the same connector?

A: All substitute parts maintain consistent contact finish within each part number. Mixing different finish types across positions is not recommended. Select a single part number to ensure uniform mating surface properties.

Q: Which substitute offers the best long-term availability?

A: Amphenol BERGSTIK® II series (67996-116HLF, 69192-116HLF, 69192-216HLF, 69192-216HTLF) and Preci-Dip 450 series are classified as active products with established manufacturing continuity. These are recommended for designs requiring extended product lifecycle support.

Q: Are there operating temperature differences between substitutes?

A: Operating temperature ranges vary: Molex 0010892161 does not specify a range, TE 1-146220-1 operates -65°C to 105°C, Preci-Dip 450 series operates -55°C to 125°C, and Amphenol BERGSTIK® II variants operate -65°C to 125°C or -65°C to 130°C. Select based on your application's thermal requirements.

Q: What packaging options are available for automated assembly?

A: Amphenol 69192-216HTLF is supplied in tube packaging for automated pick-and-place equipment. Bulk and bag packaging options are available across other substitutes for manual or semi-automated assembly processes.

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