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VS101596 Circular Connector Equivalent & Substitute Parts
Part Overview
The VS101596 is a 7-position circular connector plug with male pins and solder cup termination, manufactured by Radiall USA, Inc. as part of the CVS series. This connector is designed for industrial applications requiring robust electrical connections in harsh environments. The part features an aluminum alloy shell with green cadmium finish, silver-plated copper alloy contacts, and operates across a temperature range of -55°C to 125°C with a current rating of 46A and voltage rating of 500VAC/700VDC.
Identifying equivalent and substitute parts is necessary when the primary part becomes unavailable, when supply chain optimization is required, or when design flexibility across compatible connector families is needed while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Male Pins |
| Number of Positions | 7 |
| Shell Size - Insert | 24-10 |
| Termination Type | Solder Cup |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Shell Material | Aluminum Alloy |
| Contact Material | Copper Alloy |
| Contact Finish - Mating | Silver |
| Operating Temperature Range | -55°C ~ 125°C |
| Current Rating | 46A |
| Voltage Rating | 500VAC, 700VDC |
| Shielding | Unshielded |
| Features | Backshell, Coupling Nut |
Substitute Part Grouping Explanation
Substitution of the VS101596 is based on strict electrical and mechanical compatibility criteria. The substitute part 97-3106A-24-10P from Amphenol Industrial Operations qualifies as an equivalent based on the following matching parameters:
Critical Matching Parameters:
- Connector type: Plug with male pins
- Position count: 7 positions
- Shell size: 24-10 (identical mechanical interface)
- Termination method: Solder cup
- Fastening mechanism: Threaded coupling nut
- Mounting configuration: Free hanging (in-line)
- Shell material: Aluminum alloy
- Contact material: Copper alloy
- Contact finish: Silver plating
- Operating temperature range: -55°C ~ 125°C
- Backshell and coupling nut features present
- Unshielded configuration
- ECCN and HTSUS classifications: Identical
These parameters ensure mechanical interchangeability and electrical compatibility in applications where the VS101596 is specified.
Parameter Comparison
| Parameter | VS101596 (Radiall USA) | 97-3106A-24-10P (Amphenol Industrial) |
|---|---|---|
| Connector Type | Plug, Male Pins | Plug, Male Pins |
| Number of Positions | 7 | 7 |
| Shell Size - Insert | 24-10 | 24-10 |
| Termination | Solder Cup | Solder Cup |
| Fastening Type | Threaded | Threaded |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Shell Material | Aluminum Alloy | Aluminum Alloy |
| Shell Finish | Green Cadmium | Olive Drab Chromate over Cadmium |
| Contact Material | Copper Alloy | Copper Alloy |
| Contact Finish - Mating | Silver | Silver |
| Insert Material | Chloroprene Rubber (CR) | Diallyl Phthalate (DAP) |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Current Rating | 46A | Not specified |
| Voltage Rating | 500VAC, 700VDC | Not specified |
| Shielding | Unshielded | Unshielded |
| Features | Backshell, Coupling Nut | Backshell, Coupling Nut |
| RoHS Status | RoHS non-compliant | RoHS non-compliant |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4020 | 8536.69.4020 |
Engineering Selection Recommendations
Both the VS101596 and 97-3106A-24-10P are active products with established supply availability. The selection between these parts should be based on the following engineering considerations:
VS101596 (Radiall USA, Inc.):
- Specified current rating of 46A and voltage rating of 500VAC/700VDC provide explicit electrical performance parameters
- Green cadmium shell finish
- Chloroprene rubber insert material
- Product status: Active with 720 pieces in stock
97-3106A-24-10P (Amphenol Industrial Operations):
- Electrical ratings not specified in available documentation
- Olive drab chromate over cadmium shell finish
- Diallyl phthalate insert material
- Product status: Active with 801 pieces in stock
- REACH affected status noted
- Moisture sensitivity level: 1 (Unlimited)
Both parts share identical mechanical interfaces, termination methods, and operating temperature ranges. The choice between them depends on application-specific requirements regarding shell finish, insert material properties, and documented electrical performance specifications. When electrical ratings are critical to the application, the VS101596 with explicitly stated 46A current and 500VAC/700VDC voltage ratings should be prioritized.
Frequently Asked Questions (FAQ)
Q: Can the 97-3106A-24-10P directly replace the VS101596 in existing designs?
A: Yes, the 97-3106A-24-10P is mechanically and electrically compatible with the VS101596. Both connectors share identical shell size (24-10), position count (7), termination method (solder cup), fastening type (threaded), and operating temperature range (-55°C ~ 125°C). The connectors will mate with the same receptacles and accept identical pin configurations.
Q: What are the differences in insert materials between these connectors?
A: The VS101596 uses chloroprene rubber (CR) for the insert, while the 97-3106A-24-10P uses diallyl phthalate (DAP). Both materials are suitable for the specified operating temperature range. The choice between them depends on application-specific requirements for chemical resistance, mechanical properties, and environmental exposure.
Q: Are there differences in shell finish that affect performance?
A: The VS101596 features a green cadmium finish, while the 97-3106A-24-10P has an olive drab chromate over cadmium finish. Both finishes provide corrosion protection suitable for industrial applications. The finish difference is primarily cosmetic and does not affect electrical performance or mechanical compatibility.
Q: Why are electrical ratings not specified for the 97-3106A-24-10P?
A: The electrical ratings (current and voltage) are not included in the available technical documentation for the 97-3106A-24-10P. When electrical specifications are critical to application requirements, the VS101596 with documented 46A current rating and 500VAC/700VDC voltage rating should be selected.
Q: Are both connectors RoHS compliant?
A: No, both the VS101596 and 97-3106A-24-10P are RoHS non-compliant. If RoHS compliance is required for your application, alternative connector families must be evaluated.
Q: What is the significance of the REACH affected status on the 97-3106A-24-10P?
A: The REACH affected status indicates that the 97-3106A-24-10P contains substances of concern under REACH regulations. This designation requires compliance verification for applications in European markets or with European customers. The VS101596 documentation does not specify REACH status.
Q: Can these connectors be used interchangeably in the same assembly?
A: Yes, these connectors can be used interchangeably from a mechanical and electrical interface perspective. However, design documentation, bill of materials, and procurement specifications should be updated to reflect any part substitution to maintain traceability and ensure consistency across production batches.
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