PD104R-822M Equivalent & Substitute Parts

Part Overview

The PD104R-822M is an 8.2 µH unshielded drum core wirewound inductor manufactured by API Delevan Inc. This surface mount component is rated for 2.55 A continuous current with a maximum DC resistance of 50 mOhm and operates across the temperature range of -55°C to 125°C. The part is classified as Active product status with full RoHS3 compliance and unlimited moisture sensitivity rating (MSL 1). This inductor is designed for applications requiring fixed inductance values in compact nonstandard packages. Substitute parts are identified when equivalent electrical performance and mechanical compatibility can be maintained within specified tolerance ranges.

Substiute Parts

PD104R-822M
API Delevan Inc.In Stock: 1051PD104R-822M Datasheet
PD104R-822M
Current Part
SDR1006-8R2ML
Bourns Inc.In Stock: 2787SDR1006-8R2ML Datasheet
SDR1006-8R2ML
Similar

Key Parameters

Parameter Value Unit
Inductance 8.2 µH
Inductance Tolerance ±20% %
Current Rating 2.55 A
DC Resistance (Max) 50 mOhm
Core Material Ferrite
Shielding Unshielded
Mounting Type Surface Mount
Operating Temperature Range -55°C to 125°C °C
RoHS Status ROHS3 Compliant
MSL Rating 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the PD104R-822M is determined by the following critical parameters:

Inductance Value: The substitute part must maintain 8.2 µH inductance within the specified ±20% tolerance band.

Current Rating: The substitute part must support the application's current requirements. The PD104R-822M is rated for 2.55 A continuous current. Substitute parts with equal or higher current ratings are acceptable.

DC Resistance: The substitute part's maximum DC resistance must not exceed 50 mOhm to maintain equivalent electrical performance and minimize power dissipation.

Core Type and Shielding: Both the main part and substitute must use ferrite drum core construction with unshielded configuration to ensure consistent electromagnetic behavior.

Mounting and Package: Surface mount technology with nonstandard package dimensions must be maintained for mechanical compatibility.

Compliance and Temperature Range: Substitute parts must maintain RoHS3 compliance and operate within the specified temperature range of -55°C to 125°C.

Parameter Comparison

Parameter PD104R-822M (API Delevan) SDR1006-8R2ML (Bourns) Compatibility
Inductance 8.2 µH 8.2 µH Match
Inductance Tolerance ±20% ±20% Match
Current Rating 2.55 A 3 A Substitute Rated Higher
DC Resistance (Max) 50 mOhm 48 mOhm Substitute Lower (Better)
Core Material Ferrite Ferrite Match
Shielding Unshielded Unshielded Match
Mounting Type Surface Mount Surface Mount Match
Operating Temperature -55°C to 125°C -40°C to 125°C Substitute Range Narrower
RoHS Status ROHS3 Compliant ROHS3 Compliant Match
MSL Rating 1 (Unlimited) 1 (Unlimited) Match
Package Type Nonstandard Nonstandard Match

Engineering Selection Recommendations

The SDR1006-8R2ML from Bourns Inc. qualifies as a direct substitute for the PD104R-822M based on matching electrical specifications and compliance requirements.

Electrical Equivalence: Both parts maintain identical 8.2 µH inductance with ±20% tolerance. The SDR1006-8R2ML provides a higher current rating of 3 A compared to the PD104R-822M's 2.55 A rating, offering improved headroom for current handling. The DC resistance of 48 mOhm in the substitute is lower than the 50 mOhm maximum of the main part, resulting in reduced power dissipation.

Compliance and Certifications: Both parts are ROHS3 compliant and carry MSL 1 (Unlimited) moisture sensitivity ratings, ensuring equivalent environmental and regulatory compliance.

Temperature Operating Range: The PD104R-822M operates from -55°C to 125°C, while the SDR1006-8R2ML operates from -40°C to 125°C. Applications requiring operation below -40°C must retain the original PD104R-822M. For applications within the -40°C to 125°C range, the substitute is acceptable.

Physical Compatibility: Both parts use nonstandard surface mount packages with ferrite drum core unshielded construction, maintaining mechanical and electromagnetic compatibility in circuit board layouts.

Frequently Asked Questions (FAQ)

Q: Can the SDR1006-8R2ML replace the PD104R-822M in all applications?

A: The SDR1006-8R2ML is electrically and mechanically compatible with the PD104R-822M for applications operating within the temperature range of -40°C to 125°C. Applications requiring operation below -40°C must use the original PD104R-822M, as the substitute's minimum operating temperature is -40°C.

Q: What are the key electrical differences between these two inductors?

A: Both inductors maintain 8.2 µH inductance with ±20% tolerance. The SDR1006-8R2ML has a higher current rating (3 A versus 2.55 A) and lower DC resistance (48 mOhm versus 50 mOhm maximum), making it electrically superior for current handling and power efficiency.

Q: Are the physical dimensions compatible for PCB layout?

A: Both parts use nonstandard surface mount packages. The PD104R-822M measures 0.386" L × 0.346" W × 0.157" H (9.80mm × 8.79mm × 4.00mm). The SDR1006-8R2ML measures 0.386" L × 0.386" W × 0.228" H (9.80mm × 9.80mm × 5.80mm). The substitute is slightly wider and taller. PCB layout compatibility must be verified for the specific application.

Q: Do both parts meet the same regulatory and environmental standards?

A: Yes. Both the PD104R-822M and SDR1006-8R2ML are ROHS3 compliant, carry MSL 1 (Unlimited) ratings, and are REACH unaffected. They meet equivalent regulatory and environmental standards.

Q: What is the inductance tolerance for both parts?

A: Both inductors maintain ±20% inductance tolerance, ensuring equivalent performance consistency across the specified tolerance band.

Q: Can I use the SDR1006-8R2ML if my application requires the -55°C minimum operating temperature?

A: No. The SDR1006-8R2ML has a minimum operating temperature of -40°C. Applications requiring operation at -55°C must use the original PD104R-822M.

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