DIN-096RPC-DPS-TR 96 Position DIN Connector Plug Equivalent & Substitute Parts

Part Overview

The DIN-096RPC-DPS-TR is a 96 position DIN 41612 connector plug with male pins, gold contact finish, and press-fit termination for through-hole PCB mounting. This part is classified as obsolete, making equivalent and substitute parts necessary for ongoing system support and new design implementations. Substitute connectors maintain the same electrical and mechanical interface specifications while offering active product status and improved compliance certifications.

Key Parameters

Parameter	Value
Connector Type	Plug, Male Pins
Number of Positions	96
Pitch	0.100" (2.54mm)
Number of Rows	3
Style	R
Mounting Type	Through Hole
Termination	Press-Fit
Contact Finish	Gold
Operating Temperature	-55°C ~ 125°C
Current Rating	3A
Series	DIN 41612

Substitute Part Grouping Explanation

Substitution eligibility is determined by the following critical parameters: connector type (plug vs. header), number of positions (96), pitch (0.100"), number of rows (3), style designation, mounting type (through hole), and termination method (press-fit). Parts are grouped into two categories:

Category 1: Direct Plug Substitutes (Press-Fit Termination) Parts maintaining plug connector type, press-fit termination, and R style designation. These provide direct mechanical and electrical compatibility with the original DIN-096RPC-DPS-TR.

Category 2: Header Alternatives (Solder or Press-Fit Termination) Parts with header connector type and alternative termination methods. These require PCB design modification but maintain the same 96-position, 3-row, 0.100" pitch DIN 41612 interface.

Parameter Comparison

Part Number	Manufacturer	Connector Type	Termination	Style	Mounting Type	Contact Finish	Operating Temp	Current Rating	Product Status	RoHS Status
DIN-096RPC-DPS-TR	3M	Plug, Male Pins	Press-Fit	R	Through Hole	Gold	-55°C ~ 125°C	3A	Obsolete	Non-compliant
DIN-096RPC-DPS-HM	3M	Plug, Male Pins	Press-Fit	R	Through Hole	Gold	-55°C ~ 125°C	3A	Active	Compliant
5148304-4	TE Connectivity	Plug, Male Pins	Press-Fit	R	Through Hole	Gold	-55°C ~ 125°C	—	Active	Compliant
5536019-5	TE Connectivity	Plug, Male Pins	Press-Fit	R	Through Hole	Gold	-55°C ~ 125°C	—	Active	Compliant
5650889-5	TE Connectivity	Plug, Male Pins	Press-Fit	R	Through Hole	Gold	-55°C ~ 125°C	—	Active	Compliant
09731962902	HARTING	Header, Male Pins	Solder	R	Through Hole	Gold or Gold-Palladium	-55°C ~ 125°C	2A	Active	Compliant
09731966902	HARTING	Header, Male Pins	Solder	R	Panel Mount, Through Hole	Gold	—	—	Active	Compliant
09731966904	HARTING	Header, Male Pins	Press-Fit	R	Panel Mount, Through Hole	Gold	-40°C ~ 105°C	—	Active	Compliant
09731967974	HARTING	Header, Male Pins	Press-Fit	R	Through Hole	Gold-Palladium	-40°C ~ 105°C	2A	Active	Compliant
09791962950	HARTING	Header, Male Pins	Press-Fit	RM	Through Hole	Gold-Palladium	-40°C ~ 105°C	2A	Active	Compliant
09791962961	HARTING	Header, Male Pins	Press-Fit	RM	Through Hole	Gold-Palladium	-40°C ~ 125°C	2A	Active	Compliant

Engineering Selection Recommendations

Primary Substitutes (Direct Replacement)

DIN-096RPC-DPS-HM from 3M provides the closest functional equivalence to the obsolete DIN-096RPC-DPS-TR. Both are 3M manufactured plug connectors with identical mechanical and electrical specifications. The primary advantage is active product status and RoHS compliance certification, eliminating supply chain risk and regulatory concerns.

TE Connectivity parts 5148304-4, 5536019-5, and 5650889-5 are functionally equivalent plug connectors from the Eurocard series. All three maintain the same 96-position, 3-row, 0.100" pitch configuration with press-fit termination and through-hole mounting. These parts are actively manufactured and RoHS compliant. Part 5650889-5 offers the highest inventory availability (6049 units) and includes UL94 V-0 flammability certification.

Alternative Substitutes (Design Modification Required)

HARTING header connectors (09731962902, 09731966902, 09731966904, 09731967974, 09791962950, 09791962961) maintain the 96-position DIN 41612 interface but require PCB redesign due to header connector type and alternative termination methods. These parts are suitable for new designs or systems where PCB modification is acceptable. Parts 09731967974, 09791962950, and 09791962961 support press-fit termination, reducing assembly complexity compared to solder-based alternatives.

Compliance Considerations

All substitute parts listed are RoHS3 compliant or RoHS compliant, addressing regulatory requirements absent in the obsolete original part. Operating temperature ranges vary; applications requiring the full -55°C to 125°C range should prioritize DIN-096RPC-DPS-HM or TE Connectivity plugs. HARTING header alternatives operate within -40°C to 105°C or -40°C to 125°C ranges, suitable for most industrial applications.

Frequently Asked Questions (FAQ)

Q: Can I use a header connector as a direct replacement for the plug connector?

A: No. Header and plug connectors have different mechanical interfaces. Headers are designed to mate with plug connectors, not to replace them. Header substitution requires complete PCB redesign and mating connector changes.

Q: What is the difference between press-fit and solder termination?

A: Press-fit termination uses mechanical insertion into plated PCB holes, while solder termination requires thermal bonding to PCB pads. Press-fit termination reduces assembly time and thermal stress on components. Solder termination provides stronger mechanical retention in high-vibration environments.

Q: Are TE Connectivity and HARTING connectors mechanically compatible with 3M connectors?

A: Yes, all listed substitutes maintain the DIN 41612 standard 96-position, 3-row, 0.100" pitch configuration. Plug connectors from different manufacturers are mechanically and electrically interchangeable when connector type and style match.

Q: Does the style designation (R vs. RM) affect compatibility?

A: Style designation indicates keying and orientation features. R and RM styles are both DIN 41612 compliant but have different mechanical keying. Verify mating connector compatibility before substitution.

Q: What is the significance of contact finish (Gold vs. Gold-Palladium)?

A: Both finishes provide corrosion resistance and electrical conductivity. Gold finish is standard for general applications. Gold-Palladium finish offers enhanced wear resistance in high-cycle mating applications. Both are electrically equivalent for static connections.

Q: Which substitute offers the best inventory availability?

A: TE Connectivity 5650889-5 has the highest inventory (6049 units in stock), followed by HARTING 09731966904 (2738 units). These parts support immediate procurement for urgent requirements.

Q: Are there temperature limitations I should consider?

A: The original part operates -55°C to 125°C. TE Connectivity substitutes maintain this range. HARTING alternatives operate within -40°C to 105°C or -40°C to 125°C ranges. Verify application temperature requirements before selection.

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