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DF60-5P-10.16DSA(26) Equivalent & Substitute Parts
Part Overview
The DF60-5P-10.16DSA(26) is a rectangular connector header manufactured by Hirose Electric Co Ltd, part of the EnerBee™ DF60 series. This through-hole connector features 5 positions with 0.400" (10.16mm) pitch spacing, designed for board-to-cable/wire applications. The part is classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure supply chain availability for new production and legacy system support.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF60-5P-10.16DSA(26) |
| Manufacturer | Hirose Electric Co Ltd |
| Series | EnerBee™ DF60 |
| Connector Type | Header |
| Number of Positions | 5 |
| Pitch - Mating | 0.400" (10.16mm) |
| Contact Type | Male Blade |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Operating Temperature | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
The DF60-5P-10.16DSA(27) qualifies as a direct substitute based on the following critical parameters that determine functional interchangeability:
- Connector Type & Contact Configuration: Both parts are headers with male blade contacts in identical 5-position, single-row configuration
- Pitch Specification: Both maintain 0.400" (10.16mm) mating pitch, ensuring mechanical and electrical compatibility with mating connectors
- Mounting & Termination: Both feature through-hole solder termination with identical shrouded 4-wall design and board guide features
- Electrical & Environmental Ratings: Both operate across -55°C to 105°C temperature range and maintain UL94 V-0 flammability compliance
- Regulatory Compliance: Both are RoHS compliant with MSL 1 rating, meeting modern supply chain requirements
The primary distinction is product status: DF60-5P-10.16DSA(26) is obsolete, while DF60-5P-10.16DSA(27) is active with current inventory availability.
Parameter Comparison
| Parameter | DF60-5P-10.16DSA(26) | DF60-5P-10.16DSA(27) |
|---|---|---|
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Blade | Male Blade |
| Number of Positions | 5 | 5 |
| Pitch - Mating | 0.400" (10.16mm) | 0.400" (10.16mm) |
| Number of Rows | 1 | 1 |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Latch Holder | Latch Holder |
| Contact Length - Post | 0.150" (3.81mm) | 0.150" (3.81mm) |
| Insulation Height | 0.846" (21.50mm) | 0.846" (21.50mm) |
| Contact Shape | Rectangular | Rectangular |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 8.00µin (0.203µm) | 8.00µin (0.203µm) |
| Contact Material | Copper Alloy | Copper Alloy |
| Insulation Material | Liquid Crystal Polymer (LCP), Glass Filled | Polybutylene Terephthalate (PBT) |
| Features | Board Guide | Board Guide |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Current Rating (Amps) | Varies by Wire Gauge | Varies by Wire Gauge |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The DF60-5P-10.16DSA(27) is the appropriate selection for applications currently using or specifying the DF60-5P-10.16DSA(26). Both parts maintain identical electrical and mechanical specifications across all critical parameters including pitch, contact configuration, operating temperature range, and flammability compliance.
The DF60-5P-10.16DSA(27) offers the advantage of active product status with confirmed inventory availability (792 pcs in stock), ensuring supply chain continuity. The part carries ROHS3 compliance certification and includes documented voltage rating specification (1000VAC/DC) and contact finish specification for post termination, providing enhanced technical documentation for design validation.
The insulation material differs between the two parts: the obsolete variant uses Liquid Crystal Polymer (LCP) glass-filled material, while the active substitute uses Polybutylene Terephthalate (PBT). Both materials maintain UL94 V-0 flammability rating and operate across the identical temperature range, confirming functional equivalence for the specified application envelope.
Frequently Asked Questions (FAQ)
Q: Are DF60-5P-10.16DSA(26) and DF60-5P-10.16DSA(27) mechanically interchangeable?
A: Yes. Both parts feature identical pitch spacing (0.400"/10.16mm), contact configuration (5-position male blade), shrouding design (4-wall), and mounting method (through-hole solder). They are mechanically interchangeable in board-to-cable/wire applications.
Q: What is the difference in insulation material between these parts?
A: The DF60-5P-10.16DSA(26) uses Liquid Crystal Polymer (LCP) glass-filled insulation, while the DF60-5P-10.16DSA(27) uses Polybutylene Terephthalate (PBT). Both materials meet UL94 V-0 flammability requirements and operate across -55°C to 105°C. Material selection does not affect electrical or mechanical compatibility.
Q: Can I use DF60-5P-10.16DSA(27) as a direct replacement in existing designs?
A: Yes. The substitute part maintains all critical electrical and mechanical parameters. No design modifications are required. The part is suitable for new production and legacy system support applications.
Q: What is the inventory status of the substitute part?
A: DF60-5P-10.16DSA(27) is an active product with 792 pcs currently in stock. The original part DF60-5P-10.16DSA(26) is obsolete with 1008 pcs remaining inventory.
Q: Are there any compliance differences between the two parts?
A: Both parts are RoHS compliant and carry MSL 1 (Unlimited) moisture sensitivity rating. The substitute part carries ROHS3 certification and includes REACH Unaffected status documentation. Both are classified as EAR99 for export control purposes.
Q: What packaging is available for the substitute part?
A: DF60-5P-10.16DSA(27) is supplied in bulk packaging, compared to the original part which does not specify packaging type in available documentation.
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