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ACT96WJ35PN Equivalent & Substitute Parts
Part Overview
The ACT96WJ35PN is a 128-position circular connector plug with male pins manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, gold-plated mating contacts, and shielded construction. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility for system integration and maintenance applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96WJ35PN |
| Manufacturer | TE Connectivity Deutsch Connectors |
| Category | Circular Connectors |
| Series | MIL-DTL-38999 Series III, ACT |
| Connector Type | Plug, Male Pins |
| Number of Positions | 128 |
| Shell Size - Insert | 25-35 |
| Shell Size, MIL | J |
| Termination | Crimp |
| Fastening Type | Threaded |
| Contact Finish - Mating | Gold |
| Shielding | Shielded |
| Current Rating | 5A |
| Operating Temperature Range | -65°C to 175°C |
| Contact Material | Copper Alloy |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) |
| Ingress Protection | Environment Resistant |
| Applications | Aerospace, Military |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| ECCN | EAR99 |
| HTSUS Code | 8536.69.4020 |
Substitute Part Grouping Explanation
Substitute parts for the ACT96WJ35PN are identified based on strict equivalence of the following critical parameters:
Substitution Criteria:
- Connector Type: Plug, Male Pins
- Number of Positions: 128
- Shell Size - Insert: 25-35
- Shell Size, MIL: J
- Termination: Crimp
- Fastening Type: Threaded
- Contact Finish - Mating: Gold
- Shielding: Shielded
- Current Rating: 5A
- Operating Temperature Range: -65°C to 175°C
- Contact Material: Copper Alloy
- Ingress Protection: Environment Resistant
- Applications: Aerospace, Military
- ECCN: EAR99
- HTSUS Code: 8536.69.4020
- Moisture Sensitivity Level: 1 (Unlimited)
The substitute parts listed below maintain these electrical and mechanical parameters, ensuring functional compatibility within the MIL-DTL-38999 Series III specification framework. Substitutes are sourced from Glenair, an established manufacturer of military-grade circular connectors.
Parameter Comparison
| Parameter | ACT96WJ35PN (TE Connectivity) | D38999/26WJ35PN (Glenair) | D38999/26FJ35PN (Glenair) |
|---|---|---|---|
| Manufacturer | TE Connectivity Deutsch Connectors | Glenair | Glenair |
| Connector Type | Plug, Male Pins | Plug, Male Pins | Plug, Male Pins |
| Number of Positions | 128 | 128 | 128 |
| Shell Size - Insert | 25-35 | 25-35 | 25-35 |
| Shell Size, MIL | J | J | J |
| Termination | Crimp | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded |
| Contact Finish - Mating | Gold | Gold | Gold |
| Shielding | Shielded | Shielded | Shielded |
| Current Rating | 5A | 5A | 5A |
| Operating Temperature Range | -65°C to 175°C | -65°C to 175°C | -65°C to 175°C |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy |
| Ingress Protection | Environment Resistant | Environment Resistant | Environment Resistant |
| Applications | Aerospace, Military | Aerospace, Military | Aerospace, Military |
| ECCN | EAR99 | EAR99 | EAR99 |
| HTSUS Code | 8536.69.4020 | 8536.69.4020 | 8536.69.4020 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Discontinued at DiGi Electronics | Active | Active |
| Inventory Availability | 1128 Pcs | 3200 Pcs | 724 Pcs |
Engineering Selection Recommendations
D38999/26WJ35PN (Glenair) is the primary substitute for the ACT96WJ35PN. This part maintains full electrical and mechanical equivalence across all critical parameters. The D38999/26WJ35PN is currently active in production with substantial inventory availability (3200 pieces), ensuring supply chain continuity. Both parts comply with MIL-DTL-38999 Series III specifications and share identical connector architecture, termination methodology, and environmental ratings.
D38999/26FJ35PN (Glenair) is an alternative substitute that maintains equivalent functional specifications. This part is also active in production with adequate inventory (724 pieces). Selection between the two Glenair options should be based on specific application requirements and procurement lead times.
Both Glenair substitutes are REACH-unaffected and maintain the same ECCN and HTSUS classifications as the original part, supporting regulatory compliance for aerospace and military applications.
Frequently Asked Questions (FAQ)
Q: Can D38999/26WJ35PN be used as a direct replacement for ACT96WJ35PN?
A: Yes. Both connectors maintain identical electrical and mechanical specifications, including 128-position configuration, crimp termination, gold-plated contacts, shielded construction, 5A current rating, and -65°C to 175°C operating temperature range. Both comply with MIL-DTL-38999 Series III standards.
Q: What is the difference between D38999/26WJ35PN and D38999/26FJ35PN?
A: Both parts are functionally equivalent substitutes for the ACT96WJ35PN. The primary distinction is manufacturer inventory availability: D38999/26WJ35PN has 3200 pieces in stock, while D38999/26FJ35PN has 724 pieces available. Both are active products from Glenair.
Q: Are the substitute parts RoHS compliant?
A: The original ACT96WJ35PN is RoHS non-compliant. The Glenair substitutes (D38999/26WJ35PN and D38999/26FJ35PN) are REACH-unaffected. For applications requiring specific RoHS or REACH compliance, consult detailed material composition documentation.
Q: Do the substitute parts support the same crimp termination process?
A: Yes. All substitute parts utilize crimp termination identical to the ACT96WJ35PN, maintaining compatibility with existing assembly and rework procedures.
Q: What is the Moisture Sensitivity Level (MSL) for substitute parts?
A: All substitute parts maintain MSL 1 (Unlimited), identical to the original ACT96WJ35PN. This classification indicates no moisture sensitivity restrictions for storage or handling.
Q: Are the substitute parts suitable for aerospace and military applications?
A: Yes. Both D38999/26WJ35PN and D38999/26FJ35PN are designated for aerospace and military applications, maintaining the same environmental resistance and operational specifications as the ACT96WJ35PN.
Q: What is the contact finish thickness on substitute parts?
A: The substitute parts maintain the same gold contact finish thickness of 50.0µin (1.27µm) as the original ACT96WJ35PN, ensuring equivalent electrical performance and durability.
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