ACT96WJ35PN Equivalent & Substitute Parts

Part Overview

The ACT96WJ35PN is a 128-position circular connector plug with male pins manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, gold-plated mating contacts, and shielded construction. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility for system integration and maintenance applications.

Substiute Parts

ACT96WJ35PN
TE Connectivity Deutsch ConnectorsIn Stock: 1232ACT96WJ35PN Datasheet
ACT96WJ35PN
Current Part
D38999/26FJ35PN
GlenairIn Stock: 769D38999/26FJ35PN Datasheet
D38999/26FJ35PN
Similar
D38999/26FJ35PN
GlenairIn Stock: 769D38999/26FJ35PN Datasheet
D38999/26FJ35PN
Similar
D38999/26WJ35PN
GlenairIn Stock: 3289D38999/26WJ35PN Datasheet
D38999/26WJ35PN
Similar
D38999/26WJ35PN
GlenairIn Stock: 3289D38999/26WJ35PN Datasheet
D38999/26WJ35PN
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Key Parameters

Parameter Value
Manufacturer Part Number ACT96WJ35PN
Manufacturer TE Connectivity Deutsch Connectors
Category Circular Connectors
Series MIL-DTL-38999 Series III, ACT
Connector Type Plug, Male Pins
Number of Positions 128
Shell Size - Insert 25-35
Shell Size, MIL J
Termination Crimp
Fastening Type Threaded
Contact Finish - Mating Gold
Shielding Shielded
Current Rating 5A
Operating Temperature Range -65°C to 175°C
Contact Material Copper Alloy
Contact Finish Thickness - Mating 50.0µin (1.27µm)
Ingress Protection Environment Resistant
Applications Aerospace, Military
RoHS Status RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)
ECCN EAR99
HTSUS Code 8536.69.4020

Substitute Part Grouping Explanation

Substitute parts for the ACT96WJ35PN are identified based on strict equivalence of the following critical parameters:

Substitution Criteria:

  • Connector Type: Plug, Male Pins
  • Number of Positions: 128
  • Shell Size - Insert: 25-35
  • Shell Size, MIL: J
  • Termination: Crimp
  • Fastening Type: Threaded
  • Contact Finish - Mating: Gold
  • Shielding: Shielded
  • Current Rating: 5A
  • Operating Temperature Range: -65°C to 175°C
  • Contact Material: Copper Alloy
  • Ingress Protection: Environment Resistant
  • Applications: Aerospace, Military
  • ECCN: EAR99
  • HTSUS Code: 8536.69.4020
  • Moisture Sensitivity Level: 1 (Unlimited)

The substitute parts listed below maintain these electrical and mechanical parameters, ensuring functional compatibility within the MIL-DTL-38999 Series III specification framework. Substitutes are sourced from Glenair, an established manufacturer of military-grade circular connectors.

Parameter Comparison

Parameter ACT96WJ35PN (TE Connectivity) D38999/26WJ35PN (Glenair) D38999/26FJ35PN (Glenair)
Manufacturer TE Connectivity Deutsch Connectors Glenair Glenair
Connector Type Plug, Male Pins Plug, Male Pins Plug, Male Pins
Number of Positions 128 128 128
Shell Size - Insert 25-35 25-35 25-35
Shell Size, MIL J J J
Termination Crimp Crimp Crimp
Fastening Type Threaded Threaded Threaded
Contact Finish - Mating Gold Gold Gold
Shielding Shielded Shielded Shielded
Current Rating 5A 5A 5A
Operating Temperature Range -65°C to 175°C -65°C to 175°C -65°C to 175°C
Contact Material Copper Alloy Copper Alloy Copper Alloy
Ingress Protection Environment Resistant Environment Resistant Environment Resistant
Applications Aerospace, Military Aerospace, Military Aerospace, Military
ECCN EAR99 EAR99 EAR99
HTSUS Code 8536.69.4020 8536.69.4020 8536.69.4020
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Product Status Discontinued at DiGi Electronics Active Active
Inventory Availability 1128 Pcs 3200 Pcs 724 Pcs

Engineering Selection Recommendations

D38999/26WJ35PN (Glenair) is the primary substitute for the ACT96WJ35PN. This part maintains full electrical and mechanical equivalence across all critical parameters. The D38999/26WJ35PN is currently active in production with substantial inventory availability (3200 pieces), ensuring supply chain continuity. Both parts comply with MIL-DTL-38999 Series III specifications and share identical connector architecture, termination methodology, and environmental ratings.

D38999/26FJ35PN (Glenair) is an alternative substitute that maintains equivalent functional specifications. This part is also active in production with adequate inventory (724 pieces). Selection between the two Glenair options should be based on specific application requirements and procurement lead times.

Both Glenair substitutes are REACH-unaffected and maintain the same ECCN and HTSUS classifications as the original part, supporting regulatory compliance for aerospace and military applications.

Frequently Asked Questions (FAQ)

Q: Can D38999/26WJ35PN be used as a direct replacement for ACT96WJ35PN?

A: Yes. Both connectors maintain identical electrical and mechanical specifications, including 128-position configuration, crimp termination, gold-plated contacts, shielded construction, 5A current rating, and -65°C to 175°C operating temperature range. Both comply with MIL-DTL-38999 Series III standards.

Q: What is the difference between D38999/26WJ35PN and D38999/26FJ35PN?

A: Both parts are functionally equivalent substitutes for the ACT96WJ35PN. The primary distinction is manufacturer inventory availability: D38999/26WJ35PN has 3200 pieces in stock, while D38999/26FJ35PN has 724 pieces available. Both are active products from Glenair.

Q: Are the substitute parts RoHS compliant?

A: The original ACT96WJ35PN is RoHS non-compliant. The Glenair substitutes (D38999/26WJ35PN and D38999/26FJ35PN) are REACH-unaffected. For applications requiring specific RoHS or REACH compliance, consult detailed material composition documentation.

Q: Do the substitute parts support the same crimp termination process?

A: Yes. All substitute parts utilize crimp termination identical to the ACT96WJ35PN, maintaining compatibility with existing assembly and rework procedures.

Q: What is the Moisture Sensitivity Level (MSL) for substitute parts?

A: All substitute parts maintain MSL 1 (Unlimited), identical to the original ACT96WJ35PN. This classification indicates no moisture sensitivity restrictions for storage or handling.

Q: Are the substitute parts suitable for aerospace and military applications?

A: Yes. Both D38999/26WJ35PN and D38999/26FJ35PN are designated for aerospace and military applications, maintaining the same environmental resistance and operational specifications as the ACT96WJ35PN.

Q: What is the contact finish thickness on substitute parts?

A: The substitute parts maintain the same gold contact finish thickness of 50.0µin (1.27µm) as the original ACT96WJ35PN, ensuring equivalent electrical performance and durability.

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