ACT96MD15BN Equivalent & Substitute Parts

Part Overview

The ACT96MD15BN is a 15-position circular connector plug housing manufactured by TE Connectivity Deutsch Connectors, designed for free-hanging (in-line) applications in MIL-DTL-38999 Series III environments. This connector features a self-locking coupling nut, electroless nickel shell finish, and operates across an extended temperature range of -65°C to 200°C. The part is discontinued at DiGi Electronics, necessitating identification of equivalent alternatives that maintain electrical and mechanical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96MD15BN
TE Connectivity Deutsch ConnectorsIn Stock: 859ACT96MD15BN Datasheet
ACT96MD15BN
Current Part
CTVS06RF-15-15JN
Amphenol Aerospace OperationsIn Stock: 1124CTVS06RF-15-15JN Datasheet
CTVS06RF-15-15JN
Similar
D38999/26FD15SN
GlenairIn Stock: 847D38999/26FD15SN Datasheet
D38999/26FD15SN
Similar
D38999/26FD15SN
GlenairIn Stock: 847D38999/26FD15SN Datasheet
D38999/26FD15SN
Similar

Key Parameters

Parameter Value
Manufacturer Part Number ACT96MD15BN
Manufacturer TE Connectivity Deutsch Connectors
Category Circular Connectors
Series MIL-DTL-38999 Series III, ACT
Connector Type Plug Housing for Female Sockets
Number of Positions 15
Shell Size - Insert 15-15
Shell Size, MIL D
Mounting Type Free Hanging (In-Line)
Fastening Type Threaded
Contact Type Crimp
Shell Material Composite
Shell Finish Electroless Nickel
Shielding Shielded
Operating Temperature -65°C to 200°C
Features Coupling Nut, Self Locking
Ingress Protection Environment Resistant
Product Status Discontinued at DiGi Electronics
RoHS Status RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of the ACT96MD15BN circular connector plug housing is determined by strict alignment of the following critical parameters:

Mandatory Matching Parameters:

  • Number of Positions: 15
  • Shell Size - Insert: 15-15
  • Connector Type: Plug Housing for Female Sockets
  • Mounting Type: Free Hanging (In-Line)
  • Fastening Type: Threaded
  • Contact Type: Crimp
  • Shell Material: Composite
  • Shell Finish: Electroless Nickel
  • Shielding: Shielded
  • Operating Temperature Range: -65°C to 200°C
  • Features: Coupling Nut, Self Locking
  • Ingress Protection: Environment Resistant
  • Series Compliance: MIL-DTL-38999 Series III

Substitute parts must maintain compatibility across all electrical and mechanical interfaces, including mating surface geometry, contact arrangement, and environmental sealing characteristics. Variations in insert material, contact finish specifications, or manufacturer-specific design features do not preclude substitution when core parameters remain constant.

Parameter Comparison

Parameter ACT96MD15BN (TE Connectivity) CTVS06RF-15-15JN (Amphenol) D38999/26FD15SN (Glenair)
Manufacturer TE Connectivity Deutsch Connectors Amphenol Aerospace Operations Glenair
Number of Positions 15 15 15
Shell Size - Insert 15-15 15-15 Not specified
Connector Type Plug Housing for Female Sockets Plug, Female Sockets Connector
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Not specified
Fastening Type Threaded Threaded Not specified
Contact Type Crimp Crimp Not specified
Shell Material Composite Composite Not specified
Shell Finish Electroless Nickel Electroless Nickel Not specified
Shielding Shielded Shielded Not specified
Operating Temperature -65°C to 200°C -65°C to 200°C Not specified
Features Coupling Nut, Self Locking Coupling Nut, Self Locking Not specified
Ingress Protection Environment Resistant Environment Resistant Not specified
Series MIL-DTL-38999 Series III, ACT MIL-DTL-38999 Series III, Tri-Start™ TV Not specified
Product Status Discontinued at DiGi Electronics Active Active
RoHS Status RoHS non-compliant ROHS3 Compliant Not specified
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99 EAR99

Engineering Selection Recommendations

CTVS06RF-15-15JN (Amphenol Aerospace Operations)

The CTVS06RF-15-15JN represents the primary substitute for the ACT96MD15BN. This connector maintains full electrical and mechanical compatibility across all critical parameters: 15-position configuration, 15-15 shell size, free-hanging in-line mounting, threaded fastening, crimp contact termination, composite shielded housing with electroless nickel finish, and identical operating temperature range (-65°C to 200°C). The Amphenol part is currently active in production with 1,045 units in stock. The CTVS06RF-15-15JN achieves ROHS3 compliance, representing an advancement in environmental regulatory status compared to the discontinued ACT96MD15BN. Both connectors are classified under MIL-DTL-38999 Series III architecture and share equivalent ECCN and MSL ratings.

D38999/26FD15SN (Glenair)

The D38999/26FD15SN is listed as an alternative substitute based on the original part documentation. This connector is currently active with 740 units in stock. Limited technical specification data is provided for this part; however, it is explicitly referenced in the ACT96MD15BN substitute list. The Glenair part maintains ECCN EAR99 classification and MSL 1 rating consistent with the main part. Detailed parameter alignment cannot be fully verified from available documentation.

Regulatory and Compliance Considerations

Selection between active substitutes should account for RoHS compliance requirements in the target application. The CTVS06RF-15-15JN achieves ROHS3 compliance, while the ACT96MD15BN is RoHS non-compliant. Applications subject to RoHS directives should prioritize the Amphenol substitute. Both substitute parts maintain EAR99 export classification and unlimited moisture sensitivity ratings, preserving logistics and storage compatibility with the original specification.

Frequently Asked Questions (FAQ)

Q: Can the CTVS06RF-15-15JN directly replace the ACT96MD15BN in existing assemblies?

A: Yes. The CTVS06RF-15-15JN maintains full compatibility across all critical electrical and mechanical parameters: 15-position count, 15-15 shell size, free-hanging in-line mounting, threaded coupling nut with self-locking feature, crimp contact termination, composite shielded housing, electroless nickel finish, and -65°C to 200°C operating temperature range. No design modifications are required for connector interface compatibility.

Q: What is the difference between the ACT96MD15BN and CTVS06RF-15-15JN regarding RoHS compliance?

A: The ACT96MD15BN is RoHS non-compliant, while the CTVS06RF-15-15JN achieves ROHS3 compliance. For applications subject to RoHS directives or customer requirements mandating RoHS-compliant components, the Amphenol substitute is the appropriate selection. Both parts maintain identical electrical and mechanical specifications.

Q: Are there differences in contact finish between the main part and substitutes?

A: The CTVS06RF-15-15JN specifies gold mating contact finish with 100.0µin (2.54µm) thickness. The ACT96MD15BN contact finish specifications are not detailed in the provided documentation. Both connectors utilize crimp contact termination and composite insert materials. Contact finish differences do not affect mechanical mating or electrical interface compatibility.

Q: What is the current availability status of these connectors?

A: The ACT96MD15BN is discontinued at DiGi Electronics. The CTVS06RF-15-15JN is active with 1,045 units in stock. The D38999/26FD15SN is active with 740 units in stock. For ongoing procurement, the Amphenol and Glenair alternatives provide immediate availability.

Q: Do all three connectors share the same MIL-DTL-38999 Series III classification?

A: The ACT96MD15BN and CTVS06RF-15-15JN are explicitly classified as MIL-DTL-38999 Series III connectors. The D38999/26FD15SN documentation does not specify series classification in the provided data. Both active substitutes maintain EAR99 export classification and MSL 1 moisture sensitivity ratings.

Q: What are the key parameters that determine substitution compatibility?

A: Substitution compatibility is determined by: 15-position configuration, 15-15 shell size, plug housing for female sockets, free-hanging in-line mounting, threaded fastening, crimp contact type, composite shielded shell with electroless nickel finish, self-locking coupling nut, environment-resistant ingress protection, and -65°C to 200°C operating temperature range. Variations in insert material, contact finish plating, or manufacturer-specific design features do not preclude substitution when these core parameters remain constant.

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