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3M 94825 Quick Connect Terminal - Equivalent & Substitute Parts
Part Overview
The 3M 94825 is a 0.187" (4.75mm) Quick Connect Male crimp connector designed for 14-16 AWG wire applications. This terminal features non-mating end insulation and is part of the Highland™ series. The component is currently in active production status with 1,699 units available in inventory. Substitute parts are identified when equivalent electrical and mechanical specifications are required for design flexibility, supply chain alternatives, or inventory management.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Tab Width | 0.187" (4.75mm) |
| Tab Thickness | 0.020" (0.51mm) |
| Wire Gauge | 14-16 AWG |
| Overall Length | 0.850" (21.59mm) |
| Insulation Diameter | 0.145" (3.68mm) |
| Gender | Male |
| Termination Method | Crimp |
| Insulation Type | Non-Mating End Insulated |
| Contact Material | Copper |
| Contact Finish | Tin |
| RoHS Status | RoHS Compliant |
Substitute Part Grouping Explanation
Substitute parts for the 3M 94825 are qualified based on the following critical parameters that determine functional equivalence:
- Tab Width: 0.187" (4.75mm) — determines mating compatibility with receptacle slots
- Tab Thickness: 0.020" (0.51mm) — ensures proper contact pressure and electrical performance
- Wire Gauge: 14-16 AWG — defines current-carrying capacity and crimp barrel dimensions
- Overall Length: 0.850" (21.59mm) — affects assembly fit and connector housing compatibility
- Insulation Diameter: 0.145" (3.68mm) — ensures proper seating in connector bodies
- Contact Material and Finish: Copper with Tin — maintains electrical conductivity and corrosion resistance
- Termination Method: Crimp — requires compatible crimping tool specifications
The Keystone Electronics 8288 terminal meets all these critical parameters and is therefore qualified as a direct substitute.
Parameter Comparison
| Parameter | 3M 94825 | Keystone Electronics 8288 | Match |
|---|---|---|---|
| Manufacturer Part Number | 94825 | 8288 | Different |
| Tab Width | 0.187" (4.75mm) | 0.187" (4.75mm) | ✓ |
| Tab Thickness | 0.020" (0.51mm) | 0.020" (0.51mm) | ✓ |
| Wire Gauge | 14-16 AWG | 14-16 AWG | ✓ |
| Overall Length | 0.850" (21.59mm) | 0.850" (21.59mm) | ✓ |
| Insulation Diameter | 0.145" (3.68mm) | 0.145" (3.68mm) | ✓ |
| Gender | Male | Male | ✓ |
| Termination | Crimp | Crimp | ✓ |
| Insulation Type | Non-Mating End Insulated | Non-Mating End Insulated | ✓ |
| Contact Material | Copper | Copper | ✓ |
| Contact Finish | Tin | Tin | ✓ |
| Color | Blue | Blue | ✓ |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | ✓ |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | ✓ |
| REACH Status | REACH Unaffected | REACH Unaffected | ✓ |
| ECCN | EAR99 | EAR99 | ✓ |
| HTSUS Code | 8536.90.4000 | 8536.90.4000 | ✓ |
| Product Status | Active | Active | ✓ |
Engineering Selection Recommendations
Both the 3M 94825 and Keystone Electronics 8288 are active production components with full regulatory compliance. The 3M 94825 carries RoHS Compliant certification, while the Keystone Electronics 8288 carries ROHS3 Compliant certification. Both components are REACH Unaffected and classified under ECCN EAR99. Selection between these parts should be based on availability, lead time, cost considerations, and existing supplier relationships, as all electrical and mechanical parameters are equivalent.
Frequently Asked Questions (FAQ)
Q: Can the Keystone Electronics 8288 be used as a direct replacement for the 3M 94825?
A: Yes. All critical electrical and mechanical parameters are identical, including tab dimensions, wire gauge compatibility, insulation specifications, and contact materials. Both components are active production items with equivalent regulatory compliance.
Q: Are there any differences in RoHS compliance between these parts?
A: The 3M 94825 is RoHS Compliant, while the Keystone Electronics 8288 is ROHS3 Compliant. Both meet current regulatory requirements. ROHS3 represents the current standard revision.
Q: Will the same crimping tool work for both terminals?
A: Yes. Both terminals have identical tab width (0.187"), tab thickness (0.020"), and wire gauge specifications (14-16 AWG), which are the primary factors determining crimp tool compatibility.
Q: Are there packaging differences between these parts?
A: Both parts are supplied in Bulk packaging. The 3M 94825 has 1,699 units in stock, while the Keystone Electronics 8288 has 699 units in stock.
Q: What is the insulation diameter specification used for?
A: The 0.145" (3.68mm) insulation diameter ensures proper seating and retention of the terminal within the connector housing body. This dimension must match the connector cavity specifications.
Q: Are these terminals suitable for high-temperature applications?
A: The provided specifications do not include temperature rating data. Consult the respective manufacturer datasheets for thermal performance characteristics.
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