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TE Connectivity AMP Connectors 826648-6 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 826648-6 is an active rectangular connector header designed for through-hole mounting applications. This vertical 6-position connector operates at 0.100" (2.54mm) pitch and is part of the AMPMODU Mod II series. The connector features male pin contacts with gold-plated mating surfaces and tin-plated posts, suitable for board-to-board or cable interconnections. Finding equivalent substitute parts is necessary to address supply chain flexibility, inventory optimization, and application-specific performance requirements while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 6 |
| Number of Rows | 1 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Shrouding | Unshrouded |
| Operating Temperature Range | -65°C ~ 105°C |
| Current Rating | 5A |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the TE Connectivity 826648-6 are qualified based on the following critical parameters that determine functional interchangeability:
Core Compatibility Parameters:
- Number of positions: 6
- Number of rows: 1
- Pitch - mating: 0.100" (2.54mm)
- Connector type: Header with breakaway capability
- Contact type: Male pin
- Mounting type: Through hole
- Termination: Solder
- Fastening type: Push-pull
- Shrouding: Unshrouded
- Style: Board to board or cable
Performance Parameters:
- Operating temperature range compatibility
- Current rating capability
- Material flammability rating: UL94 V-0
- RoHS compliance status
- Moisture sensitivity level: 1 (Unlimited)
The substitute parts 929700-01-06-RK (3M) and HTSW-106-14-G-S (Samtec Inc.) meet these core compatibility requirements. Variations in contact finish materials, insulation materials, and specific dimensional tolerances represent acceptable engineering trade-offs within the rectangular connector category for this application class.
Parameter Comparison
| Parameter | TE Connectivity 826648-6 | 3M 929700-01-06-RK | Samtec HTSW-106-14-G-S |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | 3M | Samtec Inc. |
| Series | AMPMODU Mod II | 929 | HTSW |
| Connector Type | Header, Breakaway | Header, Breakaway | Header |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Number of Positions | 6 | 6 | 6 |
| Number of Rows | 1 | 1 | 1 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull |
| Shrouding | Unshrouded | Unshrouded | Unshrouded |
| Style | Board to Board or Cable | Board to Board | Board to Board or Cable |
| Contact Length - Mating | 0.315" (8.00mm) | 0.318" (8.08mm) | 0.320" (8.13mm) |
| Contact Length - Post | 0.126" (3.20mm) | 0.110" (2.79mm) | 0.110" (2.79mm) |
| Overall Contact Length | 0.551" (14.00mm) | 0.528" (13.42mm) | 0.530" (13.46mm) |
| Insulation Height | 0.110" (2.79mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square |
| Contact Finish - Mating | Gold | Tin | Gold |
| Contact Material | Brass | Copper Alloy | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) | Polycyclohexylenedimethylene Terephthalate (PCT) | Liquid Crystal Polymer (LCP) |
| Operating Temperature Range | -65°C ~ 105°C | -40°C ~ 105°C | -55°C ~ 125°C |
| Current Rating (Amps) | 5A | 2.5A | Varies by Wire Gauge |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Green | Black | Natural |
| RoHS Status | RoHS Compliant | RoHS Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Active | Active | Active |
| Packaging | Bulk | Bulk | Bag |
Engineering Selection Recommendations
TE Connectivity 826648-6 (Primary Part)
The TE Connectivity 826648-6 remains the primary specification for applications requiring the full operating temperature range of -65°C to 105°C and the maximum current rating of 5A. This part is active, RoHS compliant, and available in bulk packaging. The gold-plated mating contacts provide enhanced corrosion resistance and contact reliability.
3M 929700-01-06-RK (Substitute)
The 3M 929700-01-06-RK is suitable as a substitute for applications with reduced current requirements (2.5A maximum) and operating temperatures between -40°C and 105°C. This part is active and RoHS compliant. The tin-plated mating contacts and copper alloy material represent a cost-effective alternative. The reduced insulation height (0.100" versus 0.110") and shorter post length require mechanical clearance verification in the target application.
Samtec HTSW-106-14-G-S (Substitute)
The Samtec HTSW-106-14-G-S is suitable for applications requiring an extended operating temperature range of -55°C to 125°C. This part is active and ROHS3 compliant. The gold-plated mating and post contacts provide superior contact reliability. The liquid crystal polymer insulation material offers enhanced thermal and mechanical properties. Current rating varies by wire gauge, requiring specification verification for the intended application. Packaging is supplied in bags rather than bulk.
All three parts share identical pitch, position count, and core connector architecture, ensuring mechanical and electrical compatibility within the specified parameter constraints.
Frequently Asked Questions (FAQ)
Q: Can the 3M 929700-01-06-RK be used as a direct replacement for the TE Connectivity 826648-6 in all applications?
A: The 3M 929700-01-06-RK is mechanically compatible but has two limiting factors: the maximum current rating is 2.5A (versus 5A for the TE part) and the minimum operating temperature is -40°C (versus -65°C for the TE part). Applications operating within these constraints can use this substitute. The reduced insulation height and post length require verification of mechanical clearance in the PCB layout.
Q: What are the key differences between the Samtec HTSW-106-14-G-S and the TE Connectivity 826648-6?
A: The Samtec part offers an extended upper operating temperature limit of 125°C (versus 105°C) and a lower minimum temperature of -55°C (versus -65°C). The contact material is phosphor bronze instead of brass, and the insulation material is liquid crystal polymer instead of PBT. Current rating for the Samtec part varies by wire gauge and must be specified for the application. All three parts maintain identical pitch and position count.
Q: Are all three parts RoHS compliant?
A: Yes. The TE Connectivity 826648-6 and 3M 929700-01-06-RK are RoHS compliant. The Samtec HTSW-106-14-G-S is ROHS3 compliant, which represents a more recent revision of the RoHS standard.
Q: What is the significance of the contact finish differences?
A: The TE Connectivity 826648-6 features gold-plated mating contacts (3.90µin thickness) with tin-plated posts. The 3M 929700-01-06-RK has tin-plated mating contacts (200.0µin thickness) with tin-plated posts. The Samtec HTSW-106-14-G-S has gold-plated mating contacts (10.0µin thickness) with gold-plated posts (3.00µin thickness). Gold plating provides superior corrosion resistance and contact reliability, while tin plating offers cost reduction. Contact finish thickness affects long-term contact performance and environmental durability.
Q: How do the insulation materials differ among the three parts?
A: The TE Connectivity 826648-6 uses polybutylene terephthalate (PBT), the 3M 929700-01-06-RK uses polycyclohexylenedimethylene terephthalate (PCT), and the Samtec HTSW-106-14-G-S uses liquid crystal polymer (LCP). All three materials meet UL94 V-0 flammability requirements. LCP offers superior thermal stability and dimensional consistency, PCT provides balanced thermal and mechanical properties, and PBT offers cost-effective performance for standard applications.
Q: What packaging options are available?
A: The TE Connectivity 826648-6 is supplied in bulk packaging. The 3M 929700-01-06-RK is supplied in bulk packaging. The Samtec HTSW-106-14-G-S is supplied in bag packaging. Packaging selection may affect handling, storage, and inventory management procedures.
Q: Are all parts rated for the same moisture sensitivity level?
A: Yes. All three parts have a moisture sensitivity level (MSL) of 1 (Unlimited), indicating no special moisture control requirements during storage, handling, or assembly.
Q: What is the current rating for the Samtec HTSW-106-14-G-S?
A: The Samtec HTSW-106-14-G-S current rating varies by wire gauge. The specific current rating must be determined based on the wire gauge used in the application. This differs from the fixed 5A rating of the TE part and the fixed 2.5A rating of the 3M part.
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