TE Connectivity AMP Connectors 794354-1 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 794354-1 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 12 positions arranged in 2 rows, utilizing a 4.2mm (0.165") pitch configuration. The connector is classified as a shrouded 4-wall header with male pin contacts and solder termination, suitable for board-to-board or cable interconnection.

The original 794354-1 carries an obsolete product status, which necessitates identification of active equivalent alternatives to ensure continued availability and supply chain reliability for new designs and production requirements.

Substiute Parts

794354-1
TE Connectivity AMP ConnectorsIn Stock: 1242794354-1 Datasheet
794354-1
Current Part
1-794354-1
TE Connectivity AMP ConnectorsIn Stock: 11271-794354-1 Datasheet
1-794354-1
Direct

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 12
Number of Rows 2
Pitch - Mating 0.165" (4.20mm)
Row Spacing - Mating 0.165" (4.20mm)
Shrouding Shrouded - 4 Wall
Mounting Type Through Hole
Termination Solder
Fastening Type Locking Ramp
Insulation Height 0.504" (12.80mm)
Contact Shape Square
Contact Material Copper Alloy
Insulation Material Polyamide (PA), Nylon
Operating Temperature Range -55°C ~ 105°C
Voltage Rating 600VAC
Material Flammability Rating UL94 V-2
Insulation Color Natural
Series AMP-DUAC

Substitute Part Grouping Explanation

Substitution of rectangular connector headers is determined by strict equivalence across mechanical and electrical parameters. The following criteria establish valid substitution relationships for the 794354-1:

Critical Matching Parameters:

  • Connector type (Header)
  • Contact type (Male Pin)
  • Number of positions (12)
  • Number of rows (2)
  • Pitch - mating (0.165" / 4.20mm)
  • Row spacing - mating (0.165" / 4.20mm)
  • Shrouding configuration (Shrouded - 4 Wall)
  • Mounting type (Through Hole)
  • Termination method (Solder)
  • Fastening type (Locking Ramp)
  • Insulation height (0.504" / 12.80mm)
  • Contact shape (Square)
  • Contact material (Copper Alloy)
  • Insulation material (Polyamide / Nylon)
  • Operating temperature range (-55°C ~ 105°C)
  • Voltage rating (600VAC)
  • Flammability rating (UL94 V-2)

Parts meeting all these criteria are electrically and mechanically interchangeable. Variations in contact finish composition (tin-lead versus tin) do not affect substitution eligibility when all other parameters remain constant.

Parameter Comparison

Parameter 794354-1 (Main Part) 1-794354-1 (Substitute)
Manufacturer Part Number 794354-1 1-794354-1
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Category Rectangular Connectors Rectangular Connectors
Series AMP-DUAC AMP-DUAC
Product Status Obsolete Active
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 12 12
Number of Rows 2 2
Pitch - Mating 0.165" (4.20mm) 0.165" (4.20mm)
Row Spacing - Mating 0.165" (4.20mm) 0.165" (4.20mm)
Number of Positions Loaded All All
Style Board to Board or Cable Board to Board or Cable
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Mounting Type Through Hole Through Hole
Termination Solder Solder
Fastening Type Locking Ramp Locking Ramp
Contact Length - Post 0.138" (3.50mm) 0.138" (3.50mm)
Insulation Height 0.504" (12.80mm) 0.504" (12.80mm)
Contact Shape Square Square
Contact Finish - Mating Tin-Lead Tin
Contact Finish Thickness - Mating 118.1µin (3.00µm) 118.1µin (3.00µm)
Contact Finish - Post Tin-Lead Tin
Contact Material Copper Alloy Copper Alloy
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C
Material Flammability Rating UL94 V-2 UL94 V-2
Insulation Color Natural Natural
Voltage Rating 600VAC 600VAC
Base Product Number 794354 794354
RoHS Status RoHS non-compliant RoHS Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
REACH Status Vendor Undefined REACH Unaffected
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The TE Connectivity 1-794354-1 serves as the direct active equivalent to the obsolete 794354-1. Both parts share identical mechanical and electrical specifications across all critical parameters, including connector configuration, pitch, mounting type, and operating characteristics.

The primary distinction between these parts is product status and regulatory compliance. The 794354-1 is classified as obsolete with RoHS non-compliant status, while the 1-794354-1 maintains active product status with RoHS compliance. The 1-794354-1 also carries defined REACH status (REACH Unaffected) compared to the vendor-undefined status of the original part.

Contact finish composition differs between the two parts: the 794354-1 uses tin-lead plating, while the 1-794354-1 uses tin plating. Both finishes maintain identical thickness specifications (118.1µin / 3.00µm) and provide equivalent electrical and mechanical performance.

For new designs and ongoing production, the 1-794354-1 is the appropriate selection due to its active availability, RoHS compliance, and defined regulatory status. Existing designs utilizing the 794354-1 can transition to the 1-794354-1 without modification to PCB layouts, mating connectors, or assembly procedures.

Frequently Asked Questions (FAQ)

Q: Are the 794354-1 and 1-794354-1 mechanically interchangeable?

A: Yes. Both parts feature identical mechanical specifications including 12-position configuration, 2-row arrangement, 0.165" (4.20mm) pitch, shrouded 4-wall design, through-hole mounting, and solder termination. PCB footprints and mating connector interfaces are identical.

Q: What is the difference between tin-lead and tin contact finishes in these connectors?

A: The 794354-1 uses tin-lead plating while the 1-794354-1 uses tin plating. Both finishes maintain the same thickness (118.1µin / 3.00µm) and provide equivalent electrical conductivity and contact resistance. The tin finish in the 1-794354-1 reflects RoHS compliance requirements.

Q: Why is the 794354-1 listed as obsolete?

A: The 794354-1 carries obsolete product status, indicating it is no longer in active production. The 1-794354-1 is the active replacement part within the AMP-DUAC series.

Q: Can I use the 1-794354-1 as a direct replacement in existing assemblies?

A: Yes. The 1-794354-1 is a direct substitute for the 794354-1. No design changes, PCB modifications, or assembly procedure adjustments are required.

Q: What is the operating temperature range for these connectors?

A: Both the 794354-1 and 1-794354-1 operate across the temperature range of -55°C to 105°C, suitable for industrial and commercial applications.

Q: Are these connectors RoHS compliant?

A: The 794354-1 is RoHS non-compliant. The 1-794354-1 is RoHS compliant, making it the appropriate choice for applications requiring RoHS compliance.

Q: What voltage rating applies to these connectors?

A: Both parts carry a 600VAC voltage rating, suitable for standard industrial control and signal distribution applications.

Q: What is the moisture sensitivity level for these parts?

A: Both the 794354-1 and 1-794354-1 carry MSL 1 (Unlimited), indicating no moisture sensitivity restrictions for storage or handling.

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