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TE Connectivity AMP Connectors 644803-5 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 644803-5 is a rectangular connector header designed for through-hole, right-angle mounting applications. This connector features a 5-position configuration with 0.100" (2.54mm) pitch spacing, suitable for board-to-cable/wire connections in general-purpose applications. The part is classified as obsolete, necessitating identification of active equivalent alternatives to maintain design continuity and ensure ongoing component availability for production and repair applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 644803-5 |
| Manufacturer | TE Connectivity AMP Connectors |
| Series | MTA-100 |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 5 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Voltage Rating | 250VAC |
| Operating Temperature | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 644803-5 is determined by strict equivalence across the following critical parameters:
Electrical Compatibility Parameters:
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 5
- Contact Type: Male Pin
- Voltage Rating: 250VAC
- Operating Temperature Range: -55°C ~ 105°C
Mechanical Compatibility Parameters:
- Connector Type: Header
- Mounting Type: Through Hole, Right Angle
- Shrouding: Shrouded - 4 Wall
- Contact Length - Mating: 0.200" (5.08mm)
- Contact Length - Post: 0.130" (3.30mm)
- Insulation Height: 0.343" (8.71mm)
- Contact Shape: Square
- Insulation Material: Polyester
- Material Flammability Rating: UL94 V-0
Functional Parameters:
- Style: Board to Cable/Wire
- Termination: Solder
- Fastening Type: Friction Lock
- Series: MTA-100
The substitute part 2-644803-5 maintains full equivalence across all mechanical, electrical, and functional parameters while offering improved product status and regulatory compliance.
Parameter Comparison
| Parameter | 644803-5 (Main Part) | 2-644803-5 (Substitute) | Compatibility |
|---|---|---|---|
| Manufacturer Part Number | 644803-5 | 2-644803-5 | Direct Equivalent |
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | MTA-100 | MTA-100 | Identical |
| Product Status | Obsolete | Active | Upgrade Available |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 5 | 5 | Identical |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Number of Rows | 1 | 1 | Identical |
| Number of Positions Loaded | All | All | Identical |
| Style | Board to Cable/Wire | Board to Cable/Wire | Identical |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Identical |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Identical |
| Termination | Solder | Solder | Identical |
| Fastening Type | Friction Lock | Friction Lock | Identical |
| Contact Length - Mating | 0.200" (5.08mm) | 0.200" (5.08mm) | Identical |
| Contact Length - Post | 0.130" (3.30mm) | 0.130" (3.30mm) | Identical |
| Insulation Height | 0.343" (8.71mm) | 0.343" (8.71mm) | Identical |
| Contact Shape | Square | Square | Identical |
| Contact Finish - Mating | Tin-Lead | Tin | Compatible |
| Contact Finish - Post | Tin-Lead | Tin | Compatible |
| Contact Material | Copper Alloy | Copper Alloy | Identical |
| Insulation Material | Polyester | Polyester | Identical |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Black | Black | Identical |
| Current Rating (Amps) | Varies by Wire Gauge | Varies by Wire Gauge | Identical |
| Voltage Rating | 250VAC | 250VAC | Identical |
| Applications | General Purpose | General Purpose | Identical |
| Base Product Number | 644803 | 644803 | Identical |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Improved Compliance |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
The TE Connectivity 2-644803-5 is the direct functional equivalent of the obsolete 644803-5 connector header. Both parts share identical mechanical dimensions, electrical ratings, and performance characteristics within the MTA-100 series.
Product Status Consideration: The 644803-5 is classified as obsolete, while the 2-644803-5 maintains active product status. For new designs and ongoing production requirements, the 2-644803-5 is the appropriate selection to ensure long-term component availability and supply chain continuity.
Regulatory Compliance: The 2-644803-5 achieves ROHS3 compliance, whereas the 644803-5 is RoHS non-compliant. This distinction is significant for applications subject to RoHS regulations and environmental compliance requirements. Both parts maintain identical UL94 V-0 flammability ratings and equivalent electrical performance across the specified operating temperature range of -55°C to 105°C.
Contact Finish Specification: The primary technical difference between the parts is the contact finish composition. The 644803-5 features Tin-Lead plating on both mating and post contacts, while the 2-644803-5 uses Tin plating. Both finishes are compatible with standard solder termination processes and provide equivalent electrical performance for general-purpose applications.
Mechanical and Electrical Equivalence: All mechanical parameters including pitch spacing (0.100"), position count (5), mounting configuration (through-hole right-angle), shrouding (4-wall), and electrical ratings (250VAC, -55°C to 105°C) are identical between the two parts. Direct substitution is supported without design modification.
Frequently Asked Questions (FAQ)
Q: Can the 2-644803-5 be used as a direct replacement for the 644803-5 in existing designs?
A: Yes. The 2-644803-5 is a direct functional equivalent with identical mechanical dimensions, electrical ratings, and performance characteristics. No design modifications are required for substitution.
Q: What is the primary reason for substituting the 644803-5?
A: The 644803-5 is classified as obsolete. The 2-644803-5 is the active equivalent that ensures ongoing component availability and supply chain continuity for production and repair applications.
Q: Are there differences in the contact finish between these parts?
A: Yes. The 644803-5 uses Tin-Lead plating, while the 2-644803-5 uses Tin plating on both mating and post contacts. Both finishes are compatible with standard solder termination and provide equivalent electrical performance.
Q: Does the 2-644803-5 meet RoHS requirements?
A: Yes. The 2-644803-5 is ROHS3 compliant. The 644803-5 is RoHS non-compliant. For applications subject to RoHS regulations, the 2-644803-5 is the appropriate selection.
Q: Are the electrical ratings identical between the two parts?
A: Yes. Both parts have identical voltage ratings (250VAC), operating temperature ranges (-55°C to 105°C), and current ratings that vary by wire gauge. Both maintain UL94 V-0 flammability ratings.
Q: What is the pitch spacing for these connectors?
A: Both the 644803-5 and 2-644803-5 have a mating pitch of 0.100" (2.54mm) with 5 positions in a single row configuration.
Q: Are these connectors suitable for through-hole PCB mounting?
A: Yes. Both parts are designed for through-hole, right-angle mounting with solder termination and friction lock fastening.
Q: What is the packaging difference between these parts?
A: The 644803-5 packaging is not specified in the available data. The 2-644803-5 is supplied in bulk packaging.
Q: Can these connectors be used in high-temperature applications?
A: Yes. Both parts are rated for operating temperatures from -55°C to 105°C, suitable for general-purpose applications within this temperature range.
Q: Are there any moisture sensitivity considerations for these parts?
A: Both parts have a Moisture Sensitivity Level (MSL) of 1, indicating unlimited shelf life without moisture control requirements.
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