Phoenix Contact 5438469 Terminal Block Plug - Equivalent & Substitute Parts

Part Overview

The Phoenix Contact 5438469 is an 8-position terminal block plug with female sockets, 0.138" (4.60mm) pitch, and 90° wire entry. This component is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing system maintenance and new design implementations. The part operates at 8A (IEC/UL) and 320V (IEC) / 300V (UL), supporting wire gauges from 14-30 AWG (0.2-1.5mm²). Substitution is necessary due to the obsolete product status and potential supply chain discontinuation.

Key Parameters

Parameter	Value
Number of Positions	8
Pitch	0.138" (4.60mm)
Plug Wire Entry	90°
Type	Plug, Female Sockets
Current Rating (IEC)	8A
Voltage Rating (IEC)	320V
Wire Gauge Range	14-30 AWG (0.2-1.5mm²)
Mounting Type	Free Hanging (In-Line)
Termination Style	Screw
Housing Material	Polyamide (PA), Nylon
Flammability Rating	UL94 V-0

Substitute Part Grouping Explanation

Substitution of the Phoenix Contact 5438469 is based on strict equivalence across the following critical parameters:

Electrical Compatibility: Identical current (8A IEC/UL) and voltage ratings (320V IEC / 300V UL)
Physical Configuration: 8 positions, 0.138" (4.60mm) pitch, 90° wire entry, free-hanging mounting
Connector Type: Plug with female sockets
Material & Safety: Polyamide housing, UL94 V-0 flammability rating
Wire Compatibility: Support for 14-30 AWG wire gauge range

The substitute part Phoenix Contact 1863369 meets all these criteria while offering an active product status and enhanced specifications in certain areas (rising cage clamp termination, documented torque specification, extended wire gauge support to 0.14mm²).

Parameter Comparison

Parameter	5438469 (Main Part)	1863369 (Substitute)
Manufacturer	Phoenix Contact	Phoenix Contact
Series	BCVP	COMBICON MCVR
Product Status	Obsolete	Active
Number of Positions	8	8
Pitch	0.138" (4.60mm)	0.138" (4.60mm)
Plug Wire Entry	90°	90°
Type	Plug, Female Sockets	Plug, Female Sockets
Current - IEC	8A	8A
Voltage - IEC	320V	320V
Current - UL	8A	8A
Voltage - UL	300V	300V
Wire Gauge - AWG	14-30 AWG	14-30 AWG
Wire Gauge - mm²	0.2-1.5mm²	0.14-1.5mm²
Termination Style	Screw	Screw - Rising Cage Clamp
Mounting Type	Free Hanging (In-Line)	Free Hanging (In-Line)
Screw Size	M2	M2
Housing Material	Polyamide (PA), Nylon	Polyamide (PA), Nylon
Insulation Height	0.752" (19.10mm)	0.752" (19.10mm)
Contact Mating Finish	Tin	Tin
Flammability Rating	UL94 V-0	UL94 V-0
RoHS Status	RoHS Compliant	ROHS3 Compliant
MSL Rating	1 (Unlimited)	1 (Unlimited)
ECCN	EAR99	EAR99
HTSUS Code	8536.90.4000	8536.90.4000

Engineering Selection Recommendations

The Phoenix Contact 1863369 is a direct functional equivalent to the 5438469 and is the appropriate selection for new designs and replacement applications. The 1863369 offers the following advantages:

Active Product Status: Ensures long-term availability and supply chain stability, eliminating obsolescence risk
Enhanced Compliance: ROHS3 certification provides compliance with current regulatory requirements
Improved Termination: Rising cage clamp termination offers superior contact reliability compared to standard screw termination
Extended Wire Gauge Support: Minimum wire gauge support extends to 0.14mm², providing greater flexibility for smaller conductor applications
Documented Torque Specification: 0.22-0.25 Nm (1.9-2.2 Lb-In) enables precise assembly control
Specified Wire Strip Length: 7mm wire strip length provides standardized preparation guidance

All electrical ratings, physical dimensions, and safety certifications remain equivalent between the two parts, ensuring direct interchangeability in existing applications.

Frequently Asked Questions (FAQ)

Q: Can the Phoenix Contact 1863369 directly replace the 5438469 in existing installations?

A: Yes. Both parts share identical electrical ratings (8A, 320V IEC), physical configuration (8 positions, 4.60mm pitch, 90° entry), mounting type (free-hanging), and safety certifications (UL94 V-0). The 1863369 is mechanically and electrically compatible with the 5438469.

Q: What is the primary reason for substitution?

A: The 5438469 is classified as obsolete. The 1863369 is an active product from the same manufacturer (Phoenix Contact) within the COMBICON MCVR series, ensuring continued availability and supply chain reliability.

Q: Are there differences in wire gauge compatibility?

A: The 5438469 supports 14-30 AWG (0.2-1.5mm²), while the 1863369 supports 14-30 AWG (0.14-1.5mm²). The 1863369 extends the minimum wire gauge support to 0.14mm², providing compatibility with a broader range of conductor sizes while maintaining full compatibility with the original part's wire gauge range.

Q: What is the difference between standard screw termination and rising cage clamp termination?

A: The 5438469 uses standard screw termination, while the 1863369 uses screw-based rising cage clamp termination. Rising cage clamp technology provides enhanced contact pressure and improved connection reliability. Both termination methods are screw-actuated and compatible with the same M2 screw size.

Q: Are compliance certifications equivalent?

A: Both parts are UL94 V-0 rated and EAR99 classified. The 1863369 carries ROHS3 certification, which supersedes the RoHS compliance of the 5438469, ensuring alignment with current environmental regulations.

Q: Is there a packaging difference between these parts?

A: The 5438469 packaging is listed as unspecified, while the 1863369 is supplied in bulk packaging. This does not affect electrical or mechanical compatibility.

Q: What torque specification should be used for assembly?

A: The 1863369 specifies a screw torque of 0.22-0.25 Nm (1.9-2.2 Lb-In). This specification should be applied during assembly to ensure proper contact pressure and connection reliability.

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