TE Connectivity AMP Connectors 53408-2 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 53408-2 is an insulated ring terminal connector designed for circular stud applications. This component is classified as a terminal within the PIDG series and features a crimp termination method for wire gauges 16-22 AWG. The part maintains Active product status and is currently in stock with 955 pieces available.

Alternative equivalent parts are necessary when specific packaging requirements, compliance certifications, or inventory constraints necessitate substitution while maintaining identical electrical and mechanical functionality.

Substiute Parts

53408-2
TE Connectivity AMP ConnectorsIn Stock: 102653408-2 Datasheet
53408-2
Current Part
1-320551-1
TE Connectivity AMP ConnectorsIn Stock: 61301-320551-1 Datasheet
1-320551-1
Direct

Key Parameters

Parameter Specification
Terminal Type Circular
Stud/Tab Size 8 Stud
Wire Gauge 16-22 AWG
Termination Method Crimp
Insulation Type Insulated
Length - Overall 0.844" (21.44mm)
Width - Outer Edges 0.312" (7.92mm)
Thickness 0.031" (0.79mm)
Insulation Diameter 0.080" ~ 0.125" (2.03mm ~ 3.18mm)
Contact Material Copper
Mounting Type Free Hanging (In-Line)

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 53408-2 is permissible with part number 1-320551-1 based on the following equivalence criteria:

Matching Parameters (Substitution Basis):

  • Terminal Type: Circular
  • Stud/Tab Size: 8 Stud
  • Wire Gauge: 16-22 AWG
  • Termination Method: Crimp
  • Insulation: Insulated
  • Overall Length: 0.844" (21.44mm)
  • Outer Width: 0.312" (7.92mm)
  • Thickness: 0.031" (0.79mm)
  • Insulation Diameter Range: 0.080" ~ 0.125" (2.03mm ~ 3.18mm)
  • Contact Material: Copper
  • Mounting Type: Free Hanging (In-Line)
  • Series: PIDG
  • Product Status: Active

These parameters define the functional and mechanical compatibility required for direct substitution in applications requiring ring terminal connectors with 8-stud circular configuration and 16-22 AWG wire termination capacity.

Parameter Comparison

Parameter 53408-2 (Main Part) 1-320551-1 (Substitute)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Category Terminals Terminals
Series PIDG PIDG
Terminal Type Circular Circular
Stud/Tab Size 8 Stud 8 Stud
Wire Gauge 16-22 AWG 16-22 AWG
Termination Crimp Crimp
Insulation Insulated Insulated
Length - Overall 0.844" (21.44mm) 0.844" (21.44mm)
Width - Outer Edges 0.312" (7.92mm) 0.312" (7.92mm)
Thickness 0.031" (0.79mm) 0.031" (0.79mm)
Insulation Diameter 0.080" ~ 0.125" (2.03mm ~ 3.18mm) 0.080" ~ 0.125" (2.03mm ~ 3.18mm)
Contact Material Copper Copper
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line)
Product Status Active Active
Packaging Tape & Reel (TR) Cut Tape (CT)
Inventory 955 Pcs 6087 Pcs
RoHS Status RoHS non-compliant ROHS3 Compliant
Contact Finish Tin-Lead Tin
Insulation Material Polyvinylidene Fluoride (PVDF) Polyamide (PA), Nylon
Color Natural, Red Stripe Red
Features Radiation Resistant, Serrated Termination Serrated Termination

Engineering Selection Recommendations

Part 53408-2 Selection Criteria:

  • Applications requiring Tape & Reel packaging format
  • Systems where RoHS non-compliance is acceptable
  • Designs requiring Tin-Lead contact finish
  • Applications benefiting from PVDF insulation material properties
  • Systems requiring radiation-resistant terminal construction

Part 1-320551-1 Selection Criteria:

  • Applications requiring ROHS3 compliance certification
  • Systems requiring Cut Tape packaging format
  • Designs where higher inventory availability is advantageous (6087 pieces versus 955 pieces)
  • Applications compatible with Polyamide (PA) nylon insulation material
  • Systems requiring Tin contact finish

Both parts maintain identical electrical and mechanical specifications for the 16-22 AWG wire gauge range and 8-stud circular terminal configuration. Selection between these parts is determined by packaging requirements, regulatory compliance mandates, and material composition preferences rather than functional performance differences.

Frequently Asked Questions (FAQ)

Q: Can part 1-320551-1 be used as a direct replacement for 53408-2 in all applications?

A: Part 1-320551-1 is functionally equivalent to 53408-2 for all electrical and mechanical applications involving 16-22 AWG wire termination on 8-stud circular terminals. However, applications with specific RoHS compliance requirements, radiation resistance specifications, or insulation material requirements must be evaluated against the documented differences in contact finish, insulation material, and compliance certifications.

Q: What is the primary difference between these two parts?

A: The primary differences are packaging format (Tape & Reel versus Cut Tape), RoHS compliance status (non-compliant versus ROHS3 compliant), contact finish (Tin-Lead versus Tin), and insulation material (PVDF versus Polyamide/Nylon). All electrical and mechanical parameters remain identical.

Q: Does the change in insulation material from PVDF to Polyamide affect performance?

A: Both PVDF and Polyamide (PA) nylon are suitable insulation materials for ring terminal connectors in the specified wire gauge range. Material selection depends on application-specific environmental and temperature requirements not specified in the provided parameters.

Q: Why does part 1-320551-1 have significantly higher inventory availability?

A: Part 1-320551-1 maintains 6087 pieces in stock compared to 955 pieces for 53408-2. This inventory difference reflects market demand patterns and supply chain management decisions by the manufacturer.

Q: Are there any compatibility issues with the different contact finishes?

A: Both Tin-Lead and Tin contact finishes are standard for copper ring terminal connectors in this category. Compatibility with mating components depends on the specific stud or tab material and finish specifications of the receiving component, which are not provided in the available parameters.

Q: What does the packaging difference mean for procurement?

A: Tape & Reel (TR) packaging is typically used for automated assembly processes, while Cut Tape (CT) packaging is used for manual assembly or lower-volume applications. Selection depends on manufacturing process requirements.

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