Molex 0022235024 Rectangular Connector - Equivalent & Substitute Parts

Part Overview

The Molex 0022235024 is a vertical rectangular connector header designed for through-hole mounting in 2-position, single-row configurations with 0.100" (2.54mm) pitch spacing. This component is classified as obsolete, making identification of active equivalent parts essential for ongoing production and maintenance applications. The connector features shrouded design with friction lock fastening, suitable for board-to-board or cable interconnection in automotive, medical, telecommunications, and general purpose applications.

Substiute Parts

0022235024
MolexIn Stock: 9280022235024 Datasheet
0022235024
Current Part
0022232021
MolexIn Stock: 2062350022232021 Datasheet
0022232021
MFR Recommended

Key Parameters

Parameter Value
Manufacturer Part Number 0022235024
Manufacturer Molex
Category Rectangular Connectors
Series KK254, 43009
Product Status Obsolete
Connector Type Header
Contact Type Male Pin
Number of Positions 2
Number of Rows 1
Pitch - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Termination Solder
Shrouding Shrouded - 1 Wall
Fastening Type Friction Lock
Contact Material Brass
Contact Finish - Mating Tin
Insulation Material Polyester, Glass Filled
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of the obsolete Molex 0022235024 is based on electrical and mechanical parameter alignment within the KK254 connector family. The primary substitute, Molex 0022232021, maintains functional equivalence through matching specifications in the following critical parameters:

  • Connector type (Header), contact type (Male Pin), and mating pitch (0.100" / 2.54mm)
  • Position count (2 positions, single row) and mounting method (Through Hole, Solder termination)
  • Shrouding configuration (Shrouded - 1 Wall) and fastening mechanism (Friction Lock)
  • Contact material (Brass) and mating contact finish (Tin)
  • Flammability rating (UL94 V-0) and regulatory compliance (ROHS3, REACH Unaffected)

The substitute part operates within the same electrical and mechanical envelope, enabling direct functional replacement in applications requiring 2-position, 2.54mm pitch header connectors.

Parameter Comparison

Parameter 0022235024 (Main Part) 0022232021 (Substitute)
Manufacturer Molex Molex
Category Rectangular Connectors Rectangular Connectors
Series KK254, 43009 KK254, 6373
Product Status Obsolete Active
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 2 2
Number of Rows 1 1
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Through Hole Through Hole
Termination Solder Solder
Shrouding Shrouded - 1 Wall Shrouded - 1 Wall
Fastening Type Friction Lock Friction Lock
Contact Length - Mating 0.295" (7.49mm) 0.295" (7.49mm)
Contact Length - Post 0.140" (4.66mm) 0.140" (4.66mm)
Overall Contact Length 0.560" (14.22mm) 0.560" (14.22mm)
Insulation Height 0.322" (8.18mm) 0.322" (8.18mm)
Contact Shape Square Square
Contact Finish - Mating Tin Tin
Contact Material Brass Brass
Insulation Material Polyester, Glass Filled Polyamide (PA), Nylon
Insulation Color Natural White
Material Flammability Rating UL94 V-0 UL94 V-0
Applications Automotive, General Purpose, Medical, Telecommunications Automotive, General Purpose, Medical, Telecommunications
RoHS Status ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
REACH Status REACH Unaffected REACH Unaffected
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The Molex 0022232021 is the manufacturer-recommended substitute for the obsolete 0022235024. Both components maintain identical electrical and mechanical specifications across all critical mating parameters, contact geometry, and mounting characteristics. The substitute part is currently in active production status with significantly higher inventory availability (206,136 pieces versus 833 pieces for the obsolete part).

Both parts satisfy identical regulatory requirements: ROHS3 compliance, REACH unaffected status, UL94 V-0 flammability rating, and EAR99 export classification. The substitute part's active status ensures long-term supply chain continuity for new designs and ongoing production requirements.

Minor material differences exist in insulation composition (Polyamide/Nylon versus Polyester/Glass Filled) and color (White versus Natural), with no impact on electrical performance or mechanical compatibility. Contact finish thickness on the substitute part (100.0µin / 2.54µm) exceeds the main part specification (60.0µin / 1.52µm), providing enhanced durability in mating cycles.

Frequently Asked Questions (FAQ)

Q: Are the 0022235024 and 0022232021 mechanically interchangeable?

A: Yes. Both connectors share identical pitch spacing (0.100" / 2.54mm), position count (2), contact geometry, mounting type (Through Hole), and overall dimensions. They are direct mechanical replacements.

Q: What is the difference in insulation material between these parts?

A: The main part uses Polyester with glass reinforcement, while the substitute uses Polyamide (PA) Nylon. Both materials meet UL94 V-0 flammability requirements and are suitable for the specified applications (Automotive, Medical, Telecommunications, General Purpose).

Q: Does the insulation color difference affect compatibility?

A: No. Insulation color (Natural versus White) is a visual identifier only and does not affect electrical or mechanical performance. Component selection should be based on functional parameters, not color.

Q: Why is the contact finish thickness different?

A: The substitute part specifies 100.0µin (2.54µm) mating contact finish thickness compared to 60.0µin (1.52µm) on the main part. The thicker finish on the substitute provides improved wear resistance and extended mating cycle life without affecting initial electrical performance.

Q: Is the substitute part suitable for medical and automotive applications?

A: Yes. The 0022232021 is rated for Automotive, Medical, Telecommunications, and General Purpose applications, matching the main part's application scope. Both parts maintain ROHS3 compliance and REACH unaffected status required for these industries.

Q: What is the inventory status difference?

A: The obsolete part (0022235024) has limited remaining inventory (833 pieces). The substitute (0022232021) is in active production with 206,136 pieces available, ensuring reliable supply for current and future requirements.

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