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Molex 0010892601 Equivalent & Substitute Parts
Part Overview
The Molex 0010892601 is a vertical through-hole rectangular connector header with 60 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This connector is part of the C-Grid 8624 series and features male pins with gold-plated mating contacts and tin-plated posts. The product is currently obsolete, making equivalent and substitute parts necessary for ongoing design support, maintenance, and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0010892601 |
| Manufacturer | Molex |
| Category | Rectangular Connectors |
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 60 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin |
| Insulation Material | Polyester, Glass Filled |
| Insulation Color | Black |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution for the Molex 0010892601 is determined by strict alignment of the following critical parameters:
Mandatory Matching Parameters:
- Number of Positions: 60
- Number of Rows: 2
- Pitch - Mating: 0.100" (2.54mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Termination: Solder
- Fastening Type: Push-Pull
- Insulation Color: Black
- Material Flammability Rating: UL94 V-0
Allowable Variations:
- Contact Length - Mating: Variations within 0.156" to 0.230" are acceptable
- Contact Length - Post: Variations within 0.095" to 0.164" are acceptable
- Overall Contact Length: Variations within 0.425" to 0.480" are acceptable
- Insulation Height: Variations within 0.090" to 0.110" are acceptable
- Contact Shape: Square or Circular
- Contact Finish - Mating: Gold, Tin, or Gold with GXT™
- Contact Finish Thickness - Mating: Variations within 10.0µin to 100.0µin
- Contact Material: Phosphor Bronze or Brass
- Insulation Material: Polyester Glass Filled or Polycyclohexylenedimethylene Terephthalate (PCT)
- Operating Temperature: -55°C to 130°C range
- Current Rating: Up to 3A per contact
- Voltage Rating: Up to 150VDC
- Product Status: Active preferred; RoHS compliance preferred
Parameter Comparison
| Parameter | Molex 0010892601 | Preci-Dip 450-10-260-00-001101 | Amphenol ICC 54102-T10-30 | Amphenol ICC 67996-160HLF | Amphenol ICC 67997-260HLF | Amphenol ICC 68602-160HLF |
|---|---|---|---|---|---|---|
| Number of Positions | 60 | 60 | 60 | 60 | 60 | 60 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Length - Mating | 0.240" (6.10mm) | 0.156" (3.96mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.107" (2.71mm) | 0.164" (4.17mm) | 0.150" (3.81mm) | 0.095" (2.41mm) | 0.120" (3.05mm) | 0.150" (3.81mm) |
| Overall Contact Length | 0.437" (11.10mm) | 0.477" (12.12mm) | 0.480" (12.19mm) | 0.425" (10.80mm) | 0.450" (11.43mm) | 0.480" (12.19mm) |
| Insulation Height | 0.090" (2.29mm) | 0.110" (2.79mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Circular | Square | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold | Tin | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 10.0µin (0.25µm) | 100.0µin (2.54µm) | 30.0µin (0.76µm) | 15.0µin (0.38µm) | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze | Brass | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | Not specified | -55°C ~ 125°C | Not specified | -65°C ~ 125°C | -65°C ~ 130°C | -65°C ~ 130°C |
| Current Rating (Amps) | Not specified | 3A | Not specified | 3A per Contact | 3A | 3A |
| Voltage Rating | Not specified | 150VDC | Not specified | Not specified | Not specified | Not specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Product Status | Obsolete | Active | Active | Active | Active | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Primary Recommendation: Amphenol ICC 67996-160HLF
The 67996-160HLF is the most direct functional equivalent to the Molex 0010892601. Both connectors feature identical pitch, position count, row configuration, and contact material (Phosphor Bronze). The 67996-160HLF maintains gold-plated mating contacts with 30.0µin thickness, matching the original specification. This part is active, RoHS compliant, and rated for -65°C to 125°C operation with 3A per contact current capacity. The BERGSTIK® II series design ensures mechanical compatibility with the original C-Grid 8624 series footprint.
Secondary Recommendation: Amphenol ICC 68602-160HLF
The 68602-160HLF offers extended operating temperature range (-65°C to 130°C) and identical contact geometry to the primary recommendation. This part is suitable for applications requiring higher temperature performance while maintaining all other electrical and mechanical specifications.
Alternative Recommendation: Amphenol ICC 67997-260HLF
The 67997-260HLF provides a longer post length (0.120" vs. 0.095") and extended temperature range (-65°C to 130°C). This option is appropriate for applications with deeper PCB mounting requirements or thermal stress conditions.
Compliance Consideration: Preci-Dip 450-10-260-00-001101
The Preci-Dip 450-10-260-00-001101 is RoHS3 compliant and active, with specified operating temperature (-55°C to 125°C) and current rating (3A). However, this part features circular contact geometry and brass contact material, which differ from the original square Phosphor Bronze design. This option is suitable only when circular contacts are acceptable for the application.
Non-Recommended: Amphenol ICC 54102-T10-30
The 54102-T10-30 is RoHS non-compliant and therefore not suitable for new designs or applications requiring regulatory compliance.
Frequently Asked Questions (FAQ)
Q: Can I use a substitute part with a different contact finish (Tin vs. Gold)?
A: Contact finish selection depends on application requirements. Gold-plated contacts (Molex 0010892601, Amphenol ICC 67996-160HLF, 67997-260HLF, 68602-160HLF) provide superior corrosion resistance and are preferred for general applications. Tin-plated contacts (Amphenol ICC 67996-460HLF, 67997-460HLF) are acceptable for controlled environments but offer reduced corrosion protection. Ensure your application environment and reliability requirements align with the selected finish.
Q: What is the impact of contact length variations between substitute parts?
A: Contact length variations affect PCB insertion depth and mating force characteristics. The Molex 0010892601 has a mating contact length of 0.240" (6.10mm), while most Amphenol ICC BERGSTIK® II substitutes feature 0.230" (5.84mm). This 0.010" difference is within acceptable tolerance for standard PCB applications. However, for applications with tight mechanical constraints or custom receptacle designs, verify that the substitute part's contact length is compatible with your mating connector.
Q: Are all substitute parts compatible with the original PCB footprint?
A: All recommended substitute parts maintain the same 0.100" (2.54mm) pitch and 2-row configuration, ensuring PCB footprint compatibility. However, variations in overall contact length (0.425" to 0.480") may affect insertion depth. Verify that your PCB design accommodates the substitute part's post length before implementation.
Q: Which substitute part should I select for new designs?
A: For new designs, select Amphenol ICC 67996-160HLF or 68602-160HLF. Both are active products with RoHS compliance, extended operating temperature ranges, and specified current ratings. The 68602-160HLF is preferred if your application requires operation above 125°C.
Q: What is the difference between the Amphenol ICC BERGSTIK® II variants (67996, 67997, 68602)?
A: These variants differ in post length and contact finish specifications. The 67996 series features 0.095" post length with gold finish. The 67997 series provides 0.120" post length with gold finish and extended temperature range to 130°C. The 68602 series offers 0.150" post length with gold finish and extended temperature range to 130°C. Select based on your PCB mounting depth requirements and thermal environment.
Q: Is the Preci-Dip 450-10-260-00-001101 a suitable substitute?
A: The Preci-Dip part is functionally compatible for applications where circular contact geometry is acceptable. It is RoHS3 compliant and active, with specified operating temperature and current ratings. However, the circular contact design and brass material differ from the original Phosphor Bronze square contacts. Use this option only if your application does not require exact contact geometry matching.
Q: What compliance certifications should I verify for my application?
A: All recommended substitute parts carry UL94 V-0 flammability ratings. For new designs, prioritize RoHS-compliant parts (Amphenol ICC 67996-160HLF, 67997-260HLF, 68602-160HLF, Preci-Dip 450-10-260-00-001101). The original Molex 0010892601 is ROHS3 compliant but obsolete. Verify REACH compliance status if your application requires it; Amphenol ICC 67996-160HLF and 67996-460HLF are REACH Unaffected, while 67997-260HLF, 67997-460HLF, and 68602-160HLF are REACH Affected.
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